<p>Lithium-ion battery (LIB) recycling slag is an underutilized waste stream that is typically landfilled or used as low-value construction material, despite containing residual lithium (5–10 wt% Li<sub>2</sub>O). In this study, lithium recovery from LIB recycling slag was investigated through chlorination roasting using CaCl<sub>2</sub> under a controlled inert atmosphere, with a particular focus on the effect of temperature (700–1100&#xa0;°C) on lithium recovery and impurity behavior. As the roasting temperature increased, the total mass of the system decreased gradually up to 900&#xa0;°C, followed by a sharp reduction up to 1100&#xa0;°C, reflecting the temperature-dependent transformation and volatilization of oxide components in the slag. Lithium recovery increased modestly from 2.6% to 10.7% between 700 and 900&#xa0;°C, followed by a rapid increase to approximately 90% in the 1000–1100&#xa0;°C range. Alkali metals (K and Na) and Pb exhibited high volatilization into the gas phase (80–100%) at elevated temperatures, whereas Mg, Mn, and Cu showed limited volatilization (20–30%). Phase analysis revealed the formation of LiAlO<sub>2</sub>, Ca<sub>2</sub>Al<sub>2</sub>SiO<sub>7</sub>, Li<sub>5</sub>AlSi<sub>2</sub>O<sub>8</sub>, Ca<sub>2</sub>SiO<sub>3</sub>Cl<sub>2</sub>, and Ca<sub>3</sub>Al<sub>2</sub>Si<sub>3</sub>O<sub>12</sub> in the 700–1000&#xa0;°C range, while chloride-containing phases were not detected at 1100&#xa0;°C. Technical grade LiCl (approximately 90–98%) was experimentally obtained, although product purity slightly decreased at higher temperatures due to the coevaporation of impurity chlorides. These results demonstrate that temperature-optimized chlorination roasting enables effective lithium recovery from LIB recycling slag and provides a viable pathway for converting this waste residue into a secondary lithium resource, thereby contributing to improved resource efficiency and waste valorization in LIB recycling systems.</p> Graphical Abstract <p></p>

错误:搜索内容不能为空,请输入英文关键词
错误:关键词超出字数限制,请精简
高级检索

High Temperature Chlorination Roasting for Lithium Recovery from Lithium-Ion Battery Recycling Slag: Resource Valorization and Impurity Volatilization

  • Jungho Heo,
  • Peter Tom Jones,
  • Bart Blanpain,
  • Muxing Guo

摘要

Lithium-ion battery (LIB) recycling slag is an underutilized waste stream that is typically landfilled or used as low-value construction material, despite containing residual lithium (5–10 wt% Li2O). In this study, lithium recovery from LIB recycling slag was investigated through chlorination roasting using CaCl2 under a controlled inert atmosphere, with a particular focus on the effect of temperature (700–1100 °C) on lithium recovery and impurity behavior. As the roasting temperature increased, the total mass of the system decreased gradually up to 900 °C, followed by a sharp reduction up to 1100 °C, reflecting the temperature-dependent transformation and volatilization of oxide components in the slag. Lithium recovery increased modestly from 2.6% to 10.7% between 700 and 900 °C, followed by a rapid increase to approximately 90% in the 1000–1100 °C range. Alkali metals (K and Na) and Pb exhibited high volatilization into the gas phase (80–100%) at elevated temperatures, whereas Mg, Mn, and Cu showed limited volatilization (20–30%). Phase analysis revealed the formation of LiAlO2, Ca2Al2SiO7, Li5AlSi2O8, Ca2SiO3Cl2, and Ca3Al2Si3O12 in the 700–1000 °C range, while chloride-containing phases were not detected at 1100 °C. Technical grade LiCl (approximately 90–98%) was experimentally obtained, although product purity slightly decreased at higher temperatures due to the coevaporation of impurity chlorides. These results demonstrate that temperature-optimized chlorination roasting enables effective lithium recovery from LIB recycling slag and provides a viable pathway for converting this waste residue into a secondary lithium resource, thereby contributing to improved resource efficiency and waste valorization in LIB recycling systems.

Graphical Abstract