Enhancing Vanadium Titanomagnetite Sintering within TiO2-Constrained Process Windows
摘要
Providing a practical TiO2-constrained guideline for vanadium titanomagnetite (VTM) sintering not only contributes to reducing CO2 emissions in sintering process, but also promotes the cleaner blast furnace smelting process with high pellet ratio. However, the threshold TiO2 level for high-titanium and low-silicon VTM sintering remains unclear currently. In this paper, the effect of TiO2 content on the sintering performance of VTM and the metallurgical properties of VTM sinter were systematically investigated through sinter pot tests. A comprehensive evaluation index for VTM sinter was proposed. The action mechanism of TiO2 was elucidated by analyses of theoretical thermodynamics, a liquid-phase mechanism model, and sinter consolidation characteristics. The results indicate that increasing TiO2 content inhibits the formation of initial calcium ferrite and silico-ferrite of calcium and aluminum (SFCA), while promoting the formation of more high-melting perovskite (CaTiO3) and increasing sinter porosity. The VTM sinter structure transforms from dense interwoven structure to a microporous thin-walled structure, especially when the TiO2 content exceeds 4.0 wt%. Combined with sinter indices and metallurgical performance data, the comprehensive evaluation indices for VTM sinter across different methods sharply decreased at the TiO2 range of 4.0 ~ 5.0 wt%. The threshold TiO2 level for high-titanium and low-silicon VTM sintering is 4.0 wt%. When TiO2 content does not exceed 4.0 wt%, sinter indices and metallurgical properties are generally superior, with tumble index, yield, productivity, reducibility index (RI) and reduction degradation index (RDI+3.15) exceeding 69 wt%, 82.5 wt%, 1.55 t·m−2·h−1, 80 wt% and 79 wt% and solid fuel rates below 66 kg·t−1.
Graphical Abstract