<p>The catalytic co-pyrolysis of agricultural and plastic wastes represents a promising strategy for advancing circular bioeconomy by converting waste into valuable products. This study introduces iron tailing-derived catalysts, denoted as TT1, for the synergistic co-processing of wheat straw and polyethylene, enabling the simultaneous production of bio-oil and hydrogen-rich syngas. At the optimal 50% polyethylene (PE) ratio, TT1 drives a cascade mechanism where Fe<sup>0</sup>/Fe<sup>2+</sup> catalyze dehydrogenation and β-scission reactions, leading to a 29-fold enhancement in hydrogen yield, reaching 863.01&#xa0;mL/g compared to non-catalytic pyrolysis. This process also achieves a 74.9% reduction in CO<sub>2</sub> emissions and boosts the selectivity for medium-chain hydrocarbons (C<sub>12–20</sub>) to 64.11%. The transfer of hydrogen radicals from plastics significantly mitigates carbon deposition. Life cycle assessment (LCA) demonstrates that this co-processing technology achieves a significant net negative carbon footprint of –0.897&#xa0;kg CO<sub>2</sub> eq, delivering nearly twice the emission reduction benefit of traditional resource recovery processes and highlighting its outstanding potential for climate change mitigation. This work lays the foundation for a sustainable “waste-to-wealth” paradigm, offering a scalable solution for concurrent resource recovery and renewable energy production.</p> Graphical Abstract <p></p>

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Synergistic Catalytic Co-pyrolysis of Wheat Straw and Polyethylene Using Iron Tailing Catalysts for Enhanced Production of Hydrogen-Rich Syngas and Bio-Oil: A Comprehensive Study on Mechanisms and Process Optimization

  • Wanting Zhu,
  • Hang Yang,
  • Jing Lei,
  • YongQi Xiong,
  • Shibin Xia,
  • Wei Feng

摘要

The catalytic co-pyrolysis of agricultural and plastic wastes represents a promising strategy for advancing circular bioeconomy by converting waste into valuable products. This study introduces iron tailing-derived catalysts, denoted as TT1, for the synergistic co-processing of wheat straw and polyethylene, enabling the simultaneous production of bio-oil and hydrogen-rich syngas. At the optimal 50% polyethylene (PE) ratio, TT1 drives a cascade mechanism where Fe0/Fe2+ catalyze dehydrogenation and β-scission reactions, leading to a 29-fold enhancement in hydrogen yield, reaching 863.01 mL/g compared to non-catalytic pyrolysis. This process also achieves a 74.9% reduction in CO2 emissions and boosts the selectivity for medium-chain hydrocarbons (C12–20) to 64.11%. The transfer of hydrogen radicals from plastics significantly mitigates carbon deposition. Life cycle assessment (LCA) demonstrates that this co-processing technology achieves a significant net negative carbon footprint of –0.897 kg CO2 eq, delivering nearly twice the emission reduction benefit of traditional resource recovery processes and highlighting its outstanding potential for climate change mitigation. This work lays the foundation for a sustainable “waste-to-wealth” paradigm, offering a scalable solution for concurrent resource recovery and renewable energy production.

Graphical Abstract