<p>The input of FeS<sub>2</sub> and SiO<sub>2</sub> to flash furnaces has increased yearly with the recent trend toward lower grades of the copper concentrates. The influence of these coexisting materials on the concentrate’s combustion behavior was investigated. Samples made of copper concentrate, FeS<sub>2</sub> and SiO<sub>2</sub> were formed into tablet shape and burned. The sample temperature was measured using thermocouples embedded in the sample to characterize the combustion behavior. To evaluate the effect of FeS<sub>2</sub> and SiO<sub>2</sub> on concentrate combustion, the surface temperature and morphology of sample were also evaluated simultaneously using a high-speed IR camera. Even under conditions where CuFeS<sub>2</sub> alone would result in low-intensity combustion, there were cases where high-intensity combustion occurred in the case of copper concentrate. It was suggested that easily combustible substances like iron sulfide included in the concentrate could promote the combustion of the concentrate. When only FeS<sub>2</sub> was added to the concentrate, although the combustion intensity increased, the reaction product was in the solid phase. When various amounts of SiO<sub>2</sub> were added to this sample, there was optimal condition where the melt formed from the low temperatures and the combustion intensity was highest among these samples. When SiO<sub>2</sub> was excessive, SiO<sub>2</sub> remained unmelted and tended to inhibit combustion. It was revealed that the ratio of Fe to SiO<sub>2</sub> is very important even under the concentrate combustion. In addition, large SiO<sub>2</sub> also tended to lower the combustion intensity. Particle size of the silica flux also has a significant effect on concentrate combustion.</p> Graphical Abstract <p></p>

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Influence of FeS2 and SiO2 on the Copper Concentrate’s Combustion Behavior

  • Yuko Goto,
  • Shota Miyake,
  • Shungo Natsui,
  • Hiroshi Nogami

摘要

The input of FeS2 and SiO2 to flash furnaces has increased yearly with the recent trend toward lower grades of the copper concentrates. The influence of these coexisting materials on the concentrate’s combustion behavior was investigated. Samples made of copper concentrate, FeS2 and SiO2 were formed into tablet shape and burned. The sample temperature was measured using thermocouples embedded in the sample to characterize the combustion behavior. To evaluate the effect of FeS2 and SiO2 on concentrate combustion, the surface temperature and morphology of sample were also evaluated simultaneously using a high-speed IR camera. Even under conditions where CuFeS2 alone would result in low-intensity combustion, there were cases where high-intensity combustion occurred in the case of copper concentrate. It was suggested that easily combustible substances like iron sulfide included in the concentrate could promote the combustion of the concentrate. When only FeS2 was added to the concentrate, although the combustion intensity increased, the reaction product was in the solid phase. When various amounts of SiO2 were added to this sample, there was optimal condition where the melt formed from the low temperatures and the combustion intensity was highest among these samples. When SiO2 was excessive, SiO2 remained unmelted and tended to inhibit combustion. It was revealed that the ratio of Fe to SiO2 is very important even under the concentrate combustion. In addition, large SiO2 also tended to lower the combustion intensity. Particle size of the silica flux also has a significant effect on concentrate combustion.

Graphical Abstract