<p>Rare earth elements (REEs) have garnered significant attention in the realm of aluminum alloy research due to their remarkable ability to enhance the physical and mechanical properties of aluminum alloys. In the present work, an effort has been made to produce Al–(Ce/La)–Mg alloy by direct metallothermic reduction of CeO<sub>2</sub> and La<sub>2</sub>O<sub>3</sub>, respectively, which are considered as the byproducts of heavy rare earth extraction. The developed alloys were characterized using X-ray diffraction, optical microscope, and scanning electron microscope to confirm the phases. Thermal analyses of the sample were performed using a differential thermal analyzer and thermo-mechanical analyzer to report on the solidus/liquidus temperature and coefficient of thermal expansion. The structural and microstructural studies reveal the presence of FCC α-Al matrix and (Al<sub>11</sub>Ce<sub>3</sub>/Al<sub>11</sub>La<sub>3</sub>) phase in Al–(Ce/La)–Mg alloy, respectively. The alternate eutectic lamellae of FCC-Al + Al<sub>11</sub>Ce<sub>3</sub> and FCC-Al + Al<sub>11</sub>La<sub>3</sub> were also observed, which indicated the superior casting characteristics of the alloys. This study envisages an effective way to produce rare earth-added Al alloys directly using CeO<sub>2</sub> and La<sub>2</sub>O<sub>3</sub>.</p> Graphical Abstract <p></p>

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Sustainable Development of Rare Earth-Added Aluminum Alloys by Direct Metallothermic Reduction of Rare Earth Oxides

  • K. Sivakumar,
  • Justin Robert,
  • A. Srinivasan,
  • S. S. Sreejakumari,
  • T. P. D. Rajan,
  • Parijat P. Jana

摘要

Rare earth elements (REEs) have garnered significant attention in the realm of aluminum alloy research due to their remarkable ability to enhance the physical and mechanical properties of aluminum alloys. In the present work, an effort has been made to produce Al–(Ce/La)–Mg alloy by direct metallothermic reduction of CeO2 and La2O3, respectively, which are considered as the byproducts of heavy rare earth extraction. The developed alloys were characterized using X-ray diffraction, optical microscope, and scanning electron microscope to confirm the phases. Thermal analyses of the sample were performed using a differential thermal analyzer and thermo-mechanical analyzer to report on the solidus/liquidus temperature and coefficient of thermal expansion. The structural and microstructural studies reveal the presence of FCC α-Al matrix and (Al11Ce3/Al11La3) phase in Al–(Ce/La)–Mg alloy, respectively. The alternate eutectic lamellae of FCC-Al + Al11Ce3 and FCC-Al + Al11La3 were also observed, which indicated the superior casting characteristics of the alloys. This study envisages an effective way to produce rare earth-added Al alloys directly using CeO2 and La2O3.

Graphical Abstract