Hydroxyl-functionalized SiO2-supported CuO Composite Catalysts Enabling Highly Selective CO2 Electroreduction to CH4 at Industrial Current Densities
摘要
Selective producing CH4 by CO2 electroreduction remains challenging, primarily hindered by the complexity of reduction products, sluggish protonation kinetics, and competitive hydrogen evolution reaction. Herein, we developed a silica-copper composite catalyst (CuO/SiO2), where CuO nanoparticles are dispersed on the hydroxyl-functionalized SiO2 nanosheet. The hydroxyl-functionalized SiO2 support promotes the formation and transfer of interfacial reactive hydrogen species, lowers the energy barrier for the reduction of CO2 to CH4 by stabilizing *COOH, *CO, and *H intermediates. Meanwhile, it favors the hydrogenation of *CHO over C—C coupling between C1 intermediates, thereby shifting product selectivity from multi-carbon products towards CH4. As a result, CuO/SiO2 catalyst delivers high CH4 selectivity over a broad current density range of 0.2–0.9 A/cm2, with a peak Faradaic efficiency of 66.2% at 0.6 A/cm2. This work demonstrates an effective interfacial engineering strategy for enhancing the selectivity of CO2-to-CH4 conversion.