Spatter reduction in deep penetration welding of pure copper using blue-IR hybrid laser

Bead-on-plate welding of pure copper with a blue-IR hybrid laser was conducted to achieve a spatter suppression in deep penetration welding of pure copper for the performance improvement of battery and power device of e-mobility. This hybrid laser combines an infrared (IR) laser and a blue diode laser as the welding source and preheating source, respectively. Preheating increases the light absorptivity of pure copper in the IR region. A 1.5-kW blue diode laser was employed to increase the light absorptivity by changing the phase of the preheated area from solid phase to liquid and gas phase. By experimentally investigating the influence of the blue diode laser intensity, the phase effects of the preheated area on pure copper welding with a blue-IR hybrid laser are elucidated. As a result, it was found that a liquid preheated area minimizes spatter during deep penetration welding.