Multifunctional bacterial cellulose/chitosan films with green tea extract for controlled polyphenol release and antibacterial activity
摘要
This study reports the design and optimization of multifunctional biocomposite films based on bacterial cellulose (BC), chitosan (CS), and green tea extract (GTE), with a primary focus on achieving controlled polyphenol release and durable antibacterial performance. A Box–Behnken design combined with response surface methodology (RSM) was employed to optimize film composition in terms of mechanical integrity, barrier properties, and bioactive release behavior. The optimized formulation (BC: CS = 60:40, GTE content = 2.44 wt%) exhibited a tensile strength of 58.7 MPa, elongation-at-break of 14.2%, low water vapor permeability (3.21 × 10−12 g m m−2 s−1 Pa−1), and high antioxidant activity (86.3%). Release kinetics of polyphenolic compounds followed the Korsmeyer–Peppas model, indicating diffusion-controlled transport, with a cumulative release of 72.5% after 72 h. The BC/CS–GTE films demonstrated strong antibacterial activity, producing inhibition zones of 20.5 mm against Staphylococcus aureus and 17.8 mm against Escherichia coli, together with excellent washing durability (> 90% retention after 20 cycles). Structural and thermal analyses (FTIR, XRD, and TGA/DSC) confirmed successful incorporation of CS and GTE through enhanced hydrogen bonding and controlled modification of the cellulose crystalline framework. Beyond the primary release–antibacterial function, the films also exhibited UV-shielding capability and affinity toward selected heavy metal ions, highlighting their potential as multifunctional bio-based materials. Overall, the results demonstrate that BC/CS–GTE films provide a robust platform for controlled delivery of natural polyphenols with durable antibacterial performance, relevant to sustainable coating and packaging-related applications.
Graphical abstract