Self-excited hoisting chain tension measurements for dam spillway gates and identification of uneven hoisting

Tainter gates are critical components of inland navigation systems, as they regulate the flow of water through dams, enabling a navigable depth of waterway. A critical issue with Tainter gates arises when the gates are raised or lowered in a skewed, uneven fashion, which can cause redistribution of stresses and exacerbate fatigue damage. This uneven hoisting of the gate manifests itself as unequal tension in the chains that raise the gate. An opportunity to indirectly measure the tension in hoisting chains arose during field testing of a Tainter gate, where accelerometers were placed on easily accessible locations on the Tainter gate with the goal to perform a modal analysis of the gate. During operation, the hoisting chains of the tested gate would audibly pop, which was clearly identifiable in acceleration records and expected to be the response of the chains themselves, rather than the modal vibrations of the Tainter gate. To support the notion that the recorded vibrations represent the response of the chains, this paper explores the dynamics of the chains to develop the relationship between chain frequency and tension. The developed relationship is validated in a laboratory experiment of a chain cut from a Tainter gate where the natural frequency of the chain is measured for varying tension in the chain. The results of the study show that this approach can be used as a quick and inexpensive method to monitor for uneven hoisting on Tainter gates from easily accessible locations on the gate and with inexpensive sensors.