<p>In order to improve the service life of copper alloy propeller, four Ni45 composite coatings with 5%, 10%, 15% and 20% WC particles were prepared on the surface of copper alloy propeller by laser cladding technology. The microstructure and properties have been investigated by XRD, SEM, EDS and friction and wear tester. The results indicate that the coatings primarily consist of γ-(Fe, Ni) solid solution, Cr<sub>0.09</sub>Fe<sub>0.7</sub>Ni<sub>0.21</sub>, Ni<sub>3</sub>B<sub>2</sub>, Ni<sub>14</sub>W<sub>4</sub> and carbides (M<sub>23</sub>C<sub>6</sub>, M<sub>7</sub>C<sub>3</sub> and WC). The microstructure mainly consists of cellular grains, dendritic grains and hard-phase particles, which increase along with the increase in WC particles. The average values of four coatings’ microhardness are 782, 875, 1091 and 986 HV<sub>0.5</sub>, respectively. When the WC content is 15%, the average microhardness has a maximum value of 1091 HV<sub>0.5</sub>. The wear rates of four coatings are 4.9 × 10<sup>–5</sup>, 4.2 × 10<sup>–5</sup>, 3.9 × 10<sup>–5</sup> and 8.9 × 10<sup>–5</sup> mm<sup>3</sup>·N<sup>−1</sup>·min<sup>−1</sup>, respectively. The coating of 15% WC has a minimum wear rate. When the WC content was 20%, its corrosion current density is the minimum (3.865 × 10<sup>–6</sup> A·cm<sup>−2</sup>) and corrosion potential is the maximum (− 0.127 V), which has a good corrosion resistance. Therefore, when the WC content is maintained within 15–20%, the wear and corrosion resistance of the coating are synergistically enhanced.</p>

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Research on Microstructure and Properties of Ni45 Composite Coatings with Varying WC Content for Copper Alloy Propeller

  • Yu Liu,
  • Haiquan Jin,
  • Lianqing Zhou,
  • Tianhao Xu,
  • Guohui Li,
  • Hui Liang

摘要

In order to improve the service life of copper alloy propeller, four Ni45 composite coatings with 5%, 10%, 15% and 20% WC particles were prepared on the surface of copper alloy propeller by laser cladding technology. The microstructure and properties have been investigated by XRD, SEM, EDS and friction and wear tester. The results indicate that the coatings primarily consist of γ-(Fe, Ni) solid solution, Cr0.09Fe0.7Ni0.21, Ni3B2, Ni14W4 and carbides (M23C6, M7C3 and WC). The microstructure mainly consists of cellular grains, dendritic grains and hard-phase particles, which increase along with the increase in WC particles. The average values of four coatings’ microhardness are 782, 875, 1091 and 986 HV0.5, respectively. When the WC content is 15%, the average microhardness has a maximum value of 1091 HV0.5. The wear rates of four coatings are 4.9 × 10–5, 4.2 × 10–5, 3.9 × 10–5 and 8.9 × 10–5 mm3·N−1·min−1, respectively. The coating of 15% WC has a minimum wear rate. When the WC content was 20%, its corrosion current density is the minimum (3.865 × 10–6 A·cm−2) and corrosion potential is the maximum (− 0.127 V), which has a good corrosion resistance. Therefore, when the WC content is maintained within 15–20%, the wear and corrosion resistance of the coating are synergistically enhanced.