End-of-Life Management of Creosote-Treated Railroad Ties for Energy Recovery in Cement Kiln Installation: A CFD Modelling Approach
摘要
The study investigates the potential use of creosote-treated railroad ties as an alternative fuel in cement kiln installations. Computational fluid dynamics (CFD) was employed to analyse the behaviour of solid particles and fluid flow within the riser duct of a cement rotary kiln. The simulations were based on the Eulerian–Lagrange two-phase flow approach, allowing for the prediction of solid particle trajectories, fluid flow profiles, and particle residence times.
A numerical CFD simulation with a newly developed calculation method has been implemented as the User Defined Functions (UDF). This innovative approach allowed for a comprehensive analysis of phenomena occurring in the riser duct of a cement kiln and determined the optimal particle size range for shredded railroad ties (SRT).
The results indicate that particles derived from used railroad ties, within the size range of 1 to 2 mm, comply with the requirements of EU Directive 2010/75/EU, which stipulates a residence time of at least 2 s at temperatures exceeding 850 °C within the riser duct of the cement kiln installation.