SiC and MoS2-Reinforced Al–1 wt.% Mg Hybrid Metal Matrix Composites: Effect of Laser Surface Texturing and Graphite Infiltration on Mechanical and Tribological Performance
摘要
This study presents a detailed evaluation of the mechanical and tribological behaviour of aluminium-based metal matrix composites (AMCs) reinforced with silicon carbide (SiC) and molybdenum disulfide (MoS2). SiC and MoS2 reinforced hybrid AMCs containing SiC (6–26 wt.%) and MoS2 (1.5–9.5 wt.%) with 1 wt.% magnesium (Mg) were fabricated through a two-step stir casting process, followed by laser surface texturing and graphite infiltration to enhance self-lubricating performance. The primary objective of this research is to elucidate the correlation between reinforcement composition, microstructural evolution, and resultant mechanical, wear and abrasion properties. The results demonstrate a substantial enhancement in hardness and tensile strength with SiC reinforcement, reaching 118 HV and 196 MPa, respectively, at 21 wt.% of SiC AMC, compared with 62 HV and 122 MPa for the unreinforced alloy. MoS2 addition (up to 5.5 wt.%) effectively reduced the coefficient of friction from 0.68 to 0.38 and decreased the wear rate by approximately 41%, indicating improved self-lubrication. Pin-on-disc and dry sand abrasion tests confirmed that SiC-reinforced AMCs exhibit superior wear resistance under high-load conditions, whereas MoS2-reinforced counterparts perform more efficiently under moderate loads. Microstructural analysis using scanning electron microscopy (SEM) revealed that abrasive wear was the dominant mechanism in SiC-reinforced AMCs, whereas adhesive wear was the primary mechanism in MoS2-reinforced AMCs. The synergistic effect of laser surface texturing and graphite infiltration further enhanced lubricant retention and tribological stability. The findings establish a quantitative framework for designing high-performance hybrid AMCs with tailored mechanical strength and self-lubricating capabilities, suitable for aerospace, automotive, and structural engineering applications.