Basalt as a Dual-functional Additive Modulating Coloration Mechanism and Property Optimization in R2O-MgO-Al2O3-SiO2 Glass–ceramics
摘要
To conserve resources and protect the environment, this study innovatively utilizes abundant basalt (rich in transition metals such as Fe, Cu, Ti) as a dual-functional additive (nucleating agent and composite coloring component). Using ZrO2-TiO2 as the nucleating agent, smooth and fine-surfaced R2O-MgO-Al2O3-SiO2 glass–ceramics with color gradients from pink to gray were prepared. The research reveals the effects of basalt content (1–10 wt.%) and heat-treatment temperature on crystallization kinetics, phase transformation, coloration, and properties. Key findings indicate that the addition of basalt reduces the crystallization activation energy (from 170.35 to 159.21 kJ/mol), enhancing crystallization capability. XRD and SEM confirm the stable precipitation of the main crystalline phase, magnesium aluminate spinel, while the dynamic competition of secondary crystalline phases (enstatite/quartz/olivine) leads to increased heterogeneous interfaces and grain coarsening, consequently weakening mechanical properties. XPS analysis reveals that the dominant coloration mechanism is the Cu+/Cu2+ and Fe2+/Fe3+ redox equilibrium—the valence ratio of both evolves towards Cu2+ (d9)/Fe3+ (d5) with increasing temperature, while Ti4+ (d0) remains stable and synergistically enhances color uniformity. Basalt addition increases the bulk density to 2.717–2.774 g/cm3, with excellent acid and alkali corrosion resistance (mass loss < 0.07%); although microhardness shows a decreasing trend (7.50–8.60 GPa) with increasing additive content, elevating the crystallization temperature optimizes this property. This study confirms that basalt possesses dual functions of nucleation control and coloration stability; high-performance colored glass–ceramics can be tailored through synergistic regulation of its addition amount and heat-treatment process.