<p>The extraction of critical elements from coal gangue has resulted in rapid accumulation of silica-rich byproducts, imposing a significant burden on the environment. In this study, a novel and environmentally sustainable approach was proposed for synthesizing high-purity white carbon black from coal gangue acid leaching residue via ammonium fluoride (NH<sub>4</sub>F)-assisted activation. The F/Si molar ratio, roasting temperature, and roasting time were investigated in detail to elucidate their impacts on fluorination roasting process. Systematic characterization mechanistically revealed that siloxane (Si-O-Si) bonds in amorphous silica were cleaved through F⁻ ions nucleophilic attack. This selective bond cleavage fragments the tetrahedral framework into discrete [SiO<sub>4</sub>] units, which subsequently react with NH<sub>4</sub>F to form water-soluble (NH<sub>4</sub>)<sub>2</sub>SiF<sub>6</sub> intermediates. Through the integrated process of fluorination roasting, water leaching, and ammonia precipitation, the leaching efficiency of (NH<sub>4</sub>)<sub>2</sub>SiF<sub>6</sub> reached 99.76%, while the white carbon black product with purity and recovery rate of 98.16% and 95.20%, respectively. The closed-loop design achieved 81.45% recovery of high-purity NH₄F (99.57%) from fluoride-rich filtrate via evaporative crystallization, coupled with capture of 74.34% roasting-derived ammonia gas as 0.2313&#xa0;mol/L aqueous ammonia (200&#xa0;mL DI water) for precipitation reuse, thereby largely eliminating fluoride and ammonia discharge as environmental pollutants. This work offers a unique approach for the further study on the facile synthesis of white carbon black with similar mineral composition.</p> Graphical Abstract <p></p>

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A Facile and Green Synthesis of White Carbon Black from Coal Gangue Acid Leaching Residue by Low-Temperature Ammonium Fluoride Activation

  • Ke Yang,
  • Chuncai Zhou,
  • Zixuan Wang,
  • Feng Wang,
  • Guijian Liu

摘要

The extraction of critical elements from coal gangue has resulted in rapid accumulation of silica-rich byproducts, imposing a significant burden on the environment. In this study, a novel and environmentally sustainable approach was proposed for synthesizing high-purity white carbon black from coal gangue acid leaching residue via ammonium fluoride (NH4F)-assisted activation. The F/Si molar ratio, roasting temperature, and roasting time were investigated in detail to elucidate their impacts on fluorination roasting process. Systematic characterization mechanistically revealed that siloxane (Si-O-Si) bonds in amorphous silica were cleaved through F⁻ ions nucleophilic attack. This selective bond cleavage fragments the tetrahedral framework into discrete [SiO4] units, which subsequently react with NH4F to form water-soluble (NH4)2SiF6 intermediates. Through the integrated process of fluorination roasting, water leaching, and ammonia precipitation, the leaching efficiency of (NH4)2SiF6 reached 99.76%, while the white carbon black product with purity and recovery rate of 98.16% and 95.20%, respectively. The closed-loop design achieved 81.45% recovery of high-purity NH₄F (99.57%) from fluoride-rich filtrate via evaporative crystallization, coupled with capture of 74.34% roasting-derived ammonia gas as 0.2313 mol/L aqueous ammonia (200 mL DI water) for precipitation reuse, thereby largely eliminating fluoride and ammonia discharge as environmental pollutants. This work offers a unique approach for the further study on the facile synthesis of white carbon black with similar mineral composition.

Graphical Abstract