<p>Industrial robots are widely used as the processing equipment for freeform surface polishing. To ensure the corresponding polishing contact pressure, the desired polishing force values and polishing position/posture must be synchronously controlled. Aiming to solve the issue of non-synchronous control of polishing force, position and posture, this study proposes a force/position/posture synchronous control strategy for robotics polishing of freeform surface. A polishing force controllable end-effector is designed based on the 3-TPS 5-axis hybrid robot. The polishing force control system is developed as a subsystem of the robot control system. Synchronous interpolation algorithm for force/position/posture of variable force polishing is proposed to realize force/position/posture synchronous control. The experiments on variable force polishing adopting force/position/posture synchronous control are conducted on concave parabolic surfaces. The experimental results show that the polishing force tracks the changing requirements at different positions. The average error is within ± 0.1 N, and the absolute average error is between 0.3 N to 0.4 N. For freeform surface components with uneven margin distribution, the margin can be removed synchronously in proportion by the force/position/posture synchronous control. The synchronous control strategy of force/position/posture for freeform surfaces in robotic polishing process has strong universality, standardization and application.</p>

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Force/Position/Posture Synchronous Control Strategy Research of Robotics Polishing for Freeform Optical Surface

  • Jinlong Dong,
  • Jiashun Shi,
  • Tianqi Zhang,
  • Zixuan Wang,
  • Tianbiao Yu

摘要

Industrial robots are widely used as the processing equipment for freeform surface polishing. To ensure the corresponding polishing contact pressure, the desired polishing force values and polishing position/posture must be synchronously controlled. Aiming to solve the issue of non-synchronous control of polishing force, position and posture, this study proposes a force/position/posture synchronous control strategy for robotics polishing of freeform surface. A polishing force controllable end-effector is designed based on the 3-TPS 5-axis hybrid robot. The polishing force control system is developed as a subsystem of the robot control system. Synchronous interpolation algorithm for force/position/posture of variable force polishing is proposed to realize force/position/posture synchronous control. The experiments on variable force polishing adopting force/position/posture synchronous control are conducted on concave parabolic surfaces. The experimental results show that the polishing force tracks the changing requirements at different positions. The average error is within ± 0.1 N, and the absolute average error is between 0.3 N to 0.4 N. For freeform surface components with uneven margin distribution, the margin can be removed synchronously in proportion by the force/position/posture synchronous control. The synchronous control strategy of force/position/posture for freeform surfaces in robotic polishing process has strong universality, standardization and application.