Evaluation of side forces for gauge cutters through LS-DYNA 3D numerical simulations

This paper presents the outcomes of a sequence of three-dimensional numerical simulation models conducted in linear cutting mode, employing the LS-DYNA software. The primary objective was to scrutinize the side force values exerted on the gauge cutters. To accomplish this, an assortment of simulation models was meticulously constructed and executed, employing the Lagrange and SPG computational algorithms, along with the JHC and RHT constitutive material models. By comparing the outcomes of these models with the linear cutting experiments documented in the literature, specifically concerning the Colorado red Granite, it was determined that the SPG computational algorithm and the RHT constitutive material model proved to be the most suitable for simulating rock-cutting scenarios. Building upon the chosen computational algorithm and constitutive material model, a series of numerical models was then crafted to simulate the penetration of gauge cutters in both longitudinal and transverse orientations relative to their tips. Subsequently, the applied side forces were extracted, and a statistical model was developed to accurately predict the side forces experienced by the gauge cutters, yielding a coefficient of determination of 93%.