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<p>To address the cane tops waste and collection machinery shortage, a disk-blade silage device was developed and integrated into a sugarcane harvester. This device enables simultaneous cutting, crushing, and ejection of cane tops. Guided by a theoretical model, key components were designed, and discrete element method simulation determined the optimal crushing speed as 1400 r/min and 12 blades as the best blade count. Compared with previous studies, this device features innovative structural design and working principle, which significantly improves the efficiency of cane tops processing. Field tests and simulations verified its effectiveness, achieving over 90% collection rate, 97% crushing efficiency, and an average throwing distance of 5.5&#xa0;m, fulfilling the experimental parameters and design goals for silage processing.</p>

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Development and Optimization of an Integrated Disk-Blade Silage Device for Efficient Cane Top Collection and Processing

  • 期刊论文

  • 发表日期：

    2025年2月14日

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  • Peng Huo,
  • Shaochun Ma,
  • Baocheng Zhou,
  • Wenzhi Li,
  • Changyu Wang,
  • Wei Liu,
  • Sha Yang,
  • Junhua Liu

摘要

To address the cane tops waste and collection machinery shortage, a disk-blade silage device was developed and integrated into a sugarcane harvester. This device enables simultaneous cutting, crushing, and ejection of cane tops. Guided by a theoretical model, key components were designed, and discrete element method simulation determined the optimal crushing speed as 1400 r/min and 12 blades as the best blade count. Compared with previous studies, this device features innovative structural design and working principle, which significantly improves the efficiency of cane tops processing. Field tests and simulations verified its effectiveness, achieving over 90% collection rate, 97% crushing efficiency, and an average throwing distance of 5.5 m, fulfilling the experimental parameters and design goals for silage processing.