Optimization of ball mill cylinder structure based on response surface optimization module and multi-objective genetic algorithm

The cylinder mass affects the ball mill’s operation and economy. To reduce the mass of the current cylinder, this paper utilized a response surface optimization module and a multi-objective genetic algorithm to optimize the cylinder structure. First, the optimal parts of the cylinder were determined by static analysis. Subsequently, the mathematical model was established with the goal of achieving structural lightweight. Then, the size of the cylinder was optimized based on the response surface optimization module and multi-objective genetic algorithm. Finally, the static analysis and modal analysis results before and after optimization were compared to verify the stress and resonance of the structure, and the optimization effect was evaluated. The optimized cylinder had a mass reduction of 15.624 % without compromising the strength and deformation. The optimization design can save materials and costs, and provide a theoretical reference for the lightweight research of the ball mill’s cylinder.