Advancements in pigment dispersion technologies: high-speed dispersers, bead mills, and ultrasonic cavitation for enhanced coating performance
摘要
Advancements in pigment dispersion technologies play a pivotal role in enhancing the performance and durability of coatings. This review examines the latest developments in high-speed dispersers, bead mills, and ultrasonic cavitation, evaluating their impact on pigment distribution, color strength, and stability in polymeric coatings. High-speed dispersers are effective for initial deagglomeration but may experience efficiency limitations due to viscosity-related issues. Bead mills, while providing finer dispersion, face challenges such as energy inefficiency and screen clogging. Ultrasonic cavitation has emerged as a highly scalable and energy-efficient method, achieving nanoscale particle size reduction and uniform dispersion through acoustic shear and cavitation bubble collapse. Recent innovations, such as continuous-flow reactor designs, have enhanced the scalability and energy management of ultrasonic cavitation, addressing previous limitations. The review emphasizes the comparative advantages of these technologies in terms of energy input, surfactant optimization, and viscosity control, providing insights into their role in enhancing dispersion quality. The integration of these technologies is critical for the development of next-generation coatings with superior performance, stability, and sustainability. Future research should focus on further improving energy efficiency and exploring novel additives to optimize dispersion quality and scalability for industrial applications.