Treatment of Mixed Rare-Earth Concentrate by Roasting with Sodium Hydroxide and Leaching with Hydrochloric Acid: Sodium Hydroxide Roasting–Roasted Ore Purification–Hydrochloric Acid Leaching of Rare Earths
摘要
Mixed rare-earth concentrate was mixed with 20 wt.% NaOH and roasted at 650°C for 2 h. The bastnasite and monazite in the ore were completely decomposed and transformed into rare-earth oxides (REyOx), rare-earth ferrite (LaFeO3), and nacaphite (Na30Ca15P15O60F15). The roasted sample was purified by deionized water and dilute hydrochloric acid solution (1.5 mol/L) at 50°C for 2 h under a water–ore ratio of 2:1 (mL/g) and at a stirring speed of 200 rpm. After purification, the main mineral phases were rare-earth minerals. The rare-earth content reached 79.34 wt.% REO, while sodium and phosphorus decreased from 14.76 wt.% Na2O and 10.78 wt.% P2O5 in roasted ore to 1.47 wt.% Na2O and 1.76 wt.% P2O5, respectively. Dephosphorized ore was leached in 7 mol/L HCl at 80°C for 2 h with an acid–ore ratio of 6:1 (mL/g) and at a stirring speed of 200 rpm. The mineralogical phases of leaching residue consisted of mainly rare-earth fluoride, barite, calcium silicate, ferric oxide, quartz and iron phosphate. The rare-earth oxides and rare-earth ferrite disappeared. The leaching rate of rare-earth elements reached about 92.01% and the comprehensive leaching rate of rare earths was about 87.87%.