<p>5083Al/Al<sub>2</sub>O<sub>3</sub> interpenetrating phase composites (IPCs) were fabricated via pressureless infiltration. Their tribological and corrosion properties in a simulated seawater environment were systematically investigated. The results demonstrate that the 5083Al/Al<sub>2</sub>O<sub>3</sub> 3D IPCs retain the inherent corrosion resistance of the 5083Al matrix while exhibiting a substantial enhancement in wear resistance. Compared to monolithic 5083Al, the IPCs showed a 50% reduction in the average friction coefficient (stabilizing at 0.38) and a significantly lower wear volume, which increased only marginally from 3.64 × 10<sup>−9</sup> m<sup>3</sup> to 5.14 × 10<sup>−9</sup> m<sup>3</sup> as the load rose from 20 to 100 N. This superior performance is attributed to a synergistic mechanism: the exfoliated Al<sub>2</sub>O<sub>3</sub> particles form a dense, mechanically mixed layer that protects the surface, while seawater acts as a lubricant. Furthermore, the three-dimensional reticulated alumina ceramic skeleton (Al<sub>2</sub>O<sub>3</sub> 3D) effectively bears the applied load, restricts plastic deformation, and impedes the penetration of corrosive Cl<sup>−</sup> ions, thereby mitigating corrosion-induced wear and lowering the specific wear rate.</p>

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Tribological and Corrosion Behavior of 5083Al/Al2O3 Interpenetrating Phase Composites in Simulated Seawater Environment

  • Liang Yu,
  • Jing-jing Xu,
  • Yan-li Jiang

摘要

5083Al/Al2O3 interpenetrating phase composites (IPCs) were fabricated via pressureless infiltration. Their tribological and corrosion properties in a simulated seawater environment were systematically investigated. The results demonstrate that the 5083Al/Al2O3 3D IPCs retain the inherent corrosion resistance of the 5083Al matrix while exhibiting a substantial enhancement in wear resistance. Compared to monolithic 5083Al, the IPCs showed a 50% reduction in the average friction coefficient (stabilizing at 0.38) and a significantly lower wear volume, which increased only marginally from 3.64 × 10−9 m3 to 5.14 × 10−9 m3 as the load rose from 20 to 100 N. This superior performance is attributed to a synergistic mechanism: the exfoliated Al2O3 particles form a dense, mechanically mixed layer that protects the surface, while seawater acts as a lubricant. Furthermore, the three-dimensional reticulated alumina ceramic skeleton (Al2O3 3D) effectively bears the applied load, restricts plastic deformation, and impedes the penetration of corrosive Cl ions, thereby mitigating corrosion-induced wear and lowering the specific wear rate.