Highly Efficient Gold Recovery from Cyanidation Tailings via In Situ Reduced Iron Collection Method
摘要
This study proposes an efficient recovery method based on pyrometallurgical smelting with in situ iron collection technology to address these dual challenges. Through high-temperature carbothermic reduction, hematite in CTs was converted into metallic iron, which subsequently captured gold from the melt through in situ phase formation, producing gold-iron alloy and glassy slag while thermally decomposing cyanides. Under the optimized slag system (4 mol%MgO-25 mol%-FeO-CaO-SiO2-Al2O3) with key operational parameters including 5 wt% coke addition, slag basicity R = 0.5 (adjusted by CaO), smelting temperature of 1500 °C, and smelting holding time of 60 min, remarkable results were achieved: a 99.55% gold recovery rate, 13.1 g/ton gold content in the alloy, and residual gold of merely 0.03 g/ton in slag. Industrial-scale trials validated the technical feasibility, maintaining stable gold recovery at 99.40%. The developed process provides an economically viable and environmentally sustainable solution for efficient gold recovery from CTs.