<p>Roasting bastnaesite concentrates is a crucial process in extracting rare earths. This study explored an efficient suspension roasting technology and investigated the bastnaesite pyrolysis and cerium (Ce) oxidation. Relevant analytical tests were applied to evaluate the phase and surface property variations of bastnaesite, and isothermal kinetic analysis of bastnaesite pyrolysis and Ce oxidation was performed. The results revealed that bastnaesite decomposed rapidly and accompanied by Ce oxidation, and the gas-solid products were identified as CO<sub>2</sub>, Ce<sub>7</sub>O<sub>12</sub>, La<sub>2</sub>O<sub>3</sub>, CeF<sub>3</sub> and LaF<sub>3</sub>, with Ce oxidation restricted by bastnaesite pyrolysis. As roasting time prolonged, cracks and pores appeared on bastnaesite surface; the BET specific surface and pore diameter increased. In later roasting period, the pore diameter continued to increase but the specific surface decreased, assigned to particle fusion agglomeration and pore consolidation. Additionally, the surface C content reduced and Ce(IV) content increased gradually as roasting progressed. The reaction kinetics all followed Avrami-Erofeev equations, the reaction orders of bastnaesite pyrolysis and Ce oxidation decreased with decreasing reaction temperature. The calculated activation energies at lower temperatures were higher than those calculated at higher temperatures. This study analyzed the bastnaesite reaction mechanism to supply a reference for the application of suspension roasting technology in bastnaesite smelting.</p>

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Phase transitions and surface property variations of bastnaesite in suspension roasting: A study of bastnaesite pyrolysis and cerium oxidation

  • Shao-kai Cheng,
  • Yue-xin Han,
  • Wen-bo Li,
  • Ling-hui Zhang,
  • Peng Gao,
  • Yong-sheng Sun

摘要

Roasting bastnaesite concentrates is a crucial process in extracting rare earths. This study explored an efficient suspension roasting technology and investigated the bastnaesite pyrolysis and cerium (Ce) oxidation. Relevant analytical tests were applied to evaluate the phase and surface property variations of bastnaesite, and isothermal kinetic analysis of bastnaesite pyrolysis and Ce oxidation was performed. The results revealed that bastnaesite decomposed rapidly and accompanied by Ce oxidation, and the gas-solid products were identified as CO2, Ce7O12, La2O3, CeF3 and LaF3, with Ce oxidation restricted by bastnaesite pyrolysis. As roasting time prolonged, cracks and pores appeared on bastnaesite surface; the BET specific surface and pore diameter increased. In later roasting period, the pore diameter continued to increase but the specific surface decreased, assigned to particle fusion agglomeration and pore consolidation. Additionally, the surface C content reduced and Ce(IV) content increased gradually as roasting progressed. The reaction kinetics all followed Avrami-Erofeev equations, the reaction orders of bastnaesite pyrolysis and Ce oxidation decreased with decreasing reaction temperature. The calculated activation energies at lower temperatures were higher than those calculated at higher temperatures. This study analyzed the bastnaesite reaction mechanism to supply a reference for the application of suspension roasting technology in bastnaesite smelting.