<p>To investigate the failure causes of 12Cr1MoVG steel tubes in the platen superheater of a Xinjiang power plant boiler, a systematic analysis of corrosion-induced failure was conducted through corrosion characterization and detection, combined with actual operational conditions. The results indicate that the chemical composition, microstructure, inclusions, and hardness of the failed tube met relevant standards, while its mechanical properties no longer complied with requirements. Abundant loose and porous corrosion products were observed on both the fire exposed side and opposite to fire exposed side of the failed tube. The outer oxide layer was primarily composed of Na<sub>3</sub>Fe(SO<sub>4</sub>)<sub>3</sub>, Na<sub>2</sub>SO<sub>4</sub>, and Na<sub>2</sub>CO<sub>3</sub>, whereas the inner oxide layer mainly consisted of Fe<sub>3</sub>O<sub>4</sub>. The failure mechanism was attributed to sulfate-induced high-temperature corrosion, where pyrosulfates adhered to the 12Cr1MoVG surface reacted with the protective Fe<sub>2</sub>O<sub>3</sub> film, generating complex sulfates. This process disrupted the compactness of the oxide film, ultimately leading to corrosion in the platen superheater tubes.</p>

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Failure Mechanism of 12Cr1MoVG Steel in Power Plant Boiler Platen Superheaters: Oxide Film Degradation under Sulfate-Induced High-Temperature Corrosion

  • Baojun Dong,
  • Nan Xiang,
  • Yuhao Liang,
  • Guili Zhang,
  • Fei Kang,
  • Dianyi Wang,
  • Jianyu Chen,
  • Zhenhua Li

摘要

To investigate the failure causes of 12Cr1MoVG steel tubes in the platen superheater of a Xinjiang power plant boiler, a systematic analysis of corrosion-induced failure was conducted through corrosion characterization and detection, combined with actual operational conditions. The results indicate that the chemical composition, microstructure, inclusions, and hardness of the failed tube met relevant standards, while its mechanical properties no longer complied with requirements. Abundant loose and porous corrosion products were observed on both the fire exposed side and opposite to fire exposed side of the failed tube. The outer oxide layer was primarily composed of Na3Fe(SO4)3, Na2SO4, and Na2CO3, whereas the inner oxide layer mainly consisted of Fe3O4. The failure mechanism was attributed to sulfate-induced high-temperature corrosion, where pyrosulfates adhered to the 12Cr1MoVG surface reacted with the protective Fe2O3 film, generating complex sulfates. This process disrupted the compactness of the oxide film, ultimately leading to corrosion in the platen superheater tubes.