Rolling Contact Fatigue Failure Analysis of Ball Bearing in Gear Box
摘要
Bearing is an important machinery part in industry. When bearings fail to meet their expected life, the consequences are increased down time, loss of revenue and missed delivery. This article describes the failure of a gear box bearing in rolling contact fatigue. The investigation consists of visual observation, chemical analysis, characterization of microstructures using optical microscopes and hardness test. The present study also considers bearing life as well as operational condition of bearings. Surface-initiated rolling contact fatigue, leading to a surface failure known as pitting, is a life-limiting failure mode in many modern machine elements, particularly rolling element bearings. Metallography analysis of crack propagation and crack morphology was also described. Indication of fatigue spalling in ferrography test was also discussed. Analysis suggested the probable reasons of such kind of failure in operation.