Corrosion Resistance of Flame-Sprayed CF/PEEK Coatings on 316L Stainless Steel for Marine Applications
摘要
In this work, carbon-fiber (CF)-reinforced polyether ether ketone (PEEK) composite powder was prepared through ultrasonic-water bath synergistic dispersion, with subsequent deposition of CF/PEEK (carbon-fiber-reinforced polyether ether ketone) coatings via flame spraying. The morphology and structural characteristics of the composite coating were observed by field-emission scanning electron microscopy (SEM), x-ray diffraction (XRD), and Fourier transform infrared spectroscopy (FT-IR). The results indicated that carbon fibers exhibit good dispersion in polyetheretherketone, flame spraying transformed the CF/PEEK composite material from an amorphous state to a semicrystalline state, accompanied by the formation of new characteristic peaks. Additionally, the microhardness of the prepared composite coating was 41.84 Hv0.1. The contact angle of the composite coating was 96.06 degrees, which can block medium penetration and enhance corrosion resistance of the coating/substrate system. The corrosion resistance of the CF/PEEK coating/316L substrate system was quantitatively evaluated using electrochemical impedance spectroscopy (EIS). The initial corrosion current density of the coating was 4.873 × 10−9 (A·cm−2), with a polarization resistance of 8.39 × 106 (Ω·cm2). After 720 h of atmospheric corrosion and 1200 h of immersion corrosion, the CF/PEEK coating effectively enhances the corrosion resistance of 316L stainless steel, indicating long-term protective capability in corrosive environments.