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Process Optimization of Ni60A Coating Preparation by Plasma Spraying-Cladding Technique

  • Ming Liu,
  • Qi-qing Peng,
  • Yan-fei Huang,
  • Guo-zheng Ma,
  • Xue-wei Zhu,
  • Zhong-yu Piao,
  • Hai-dou Wang,
  • Xuan-ping Luo

摘要

Ni60A spraying-cladding coatings were innovatively prepared on the surface of the Q235 steel substrate by plasma spraying-cladding technique. Ni60A powder with a particle size of 30 μm was further selected as the optimum spraying-cladding powder based on preliminary numerical simulation. The spraying-cladding distanceØ was optimized, and the optimum distance was determined as 18 and 16 mm, respectively, for the internal feeding process and external feeding process. The microhardness of the spraying-cladding coating could reach 875.6 HV during the internal feeding process at a spraying-cladding distance of 18 mm, and reach 791.6 HV during the external feeding process at a spraying-cladding distance of 16 mm. Meanwhile, the thermal effect of the plasma spraying-cladding technique on the Q235 steel substrate was less.