PEO/RECC Composite Coatings on Corrosion Performance Based on AlSi10Mg via Selective Laser Melting: Influence of Rare Earth Ce3+ Corrosion Inhibitors
摘要
Al2O3/CeO2 composite coatings were prepared on AlSi10Mg substrates, laying the foundation for their application in the shipbuilding and aerospace sectors. Using Ce(NO3)3 to prepare rare earth conversion coatings on PEO coatings improves the morphology of the coatings, decreasing porosity to 6.1%. The RECC film is preferentially deposited in the depressed regions of the PEO coating, reducing the number of protrusions in the 3D surface topography. The Ce content increased to 5.62%, which was present on both the surface and the depth of the coatings. The composite coatings were mainly composed of γ-Al2O3, α-Al2O3, CeO2, and Ce2O3, with Ce valences of Ce3+ and Ce4+. The average roughness was reduced to 2.055 µm. The corrosion current density was reduced from 1.92 × 10−5 to 1.52 × 10−7 A/cm2. The PEO/RECC composite coating obtained the optimal corrosion resistance at the processing conditions of 30 min and a Ce(NO3)3 concentration of 0.03 mol/L. Compared to the processing time and Ce3+ concentration, the concentration has a significant influence on the RECC treatment parameters. The self-healing capability of the RECC conversion film effectively resists Cl− attack, and the CeO2/Al2O3 composite coating demonstrates an excellent protective effect for the substrate.