<p>Herein, three samples of Pd-Ni alloy coatings were fabricated via electrodeposition. The microstructure, chemical composition, elemental states, and corrosion behavior of as-fabricated Pd-rich Pd-Ni coatings with nearly the same thickness were investigated. Based on the Pd/Ni proportions coated, the samples were denoted as Pd<sub>40</sub>Ni<sub>60</sub>, Pd<sub>63.4</sub>Ni<sub>36.6</sub>, and Pd<sub>78</sub>Ni<sub>22</sub> coatings. Pd<sub>40</sub>Ni<sub>60</sub> exhibits a smooth, dense surface free of defects, whereas Pd<sub>63.4</sub>Ni<sub>36.6</sub> and Pd<sub>78</sub>Ni<sub>22</sub> show a coarse-grained structure, increased surface roughness, and pore formation. Notwithstanding, the three samples scanned show excellent uniformity and continuity. The measured thicknesses of Pd<sub>40</sub>Ni<sub>60</sub>, Pd<sub>63.4</sub>Ni<sub>36.6</sub> and Pd<sub>78</sub>Ni<sub>22</sub> are 2.01, 2.72, and 2.45 <InlineEquation ID="IEq1"> <EquationSource Format="TEX">\(\upmu\)</EquationSource> <EquationSource Format="MATHML"><math> <mi mathvariant="normal">μ</mi> </math></EquationSource> </InlineEquation>m, respectively, indicating nearly identical thicknesses. The coatings revealed a face-centered cubic structure, with diffraction peaks shifting to lower angles. This shift indicates that Ni is substituted by Pd in the lattice, leading to increase in lattice constant. Moreover, the presence of Pd<sup>0</sup>, Pd<sup>2+</sup>, Ni<sup>0</sup>, and Ni<sup>2+</sup> species demonstrates significant differences in surface and subsurface composition. Among the coatings, the Pd<sub>63.4</sub>Ni<sub>36.6</sub> coating exhibited a uniform and dense grain structure and the best overall corrosion resistance, characterized by having the most positive open-circuit potential, the largest capacitive response, and the highest charge-transfer resistance. Accordingly, we established a clear correlation among the structure, composition, and corrosion resistance of Pd-rich Pd-Ni coating, providing new insight into the design of corrosion-resistant Pd-based coatings.</p>

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Characterization and Corrosion Resistance of Pd-Ni Alloy Coatings Obtained by Electrodeposition

  • Tao Wang,
  • Wangping Wu,
  • Yantao Jiao,
  • Xingwei Hu,
  • Zhengjie Xing,
  • Mohammed Mukhtar Yusif

摘要

Herein, three samples of Pd-Ni alloy coatings were fabricated via electrodeposition. The microstructure, chemical composition, elemental states, and corrosion behavior of as-fabricated Pd-rich Pd-Ni coatings with nearly the same thickness were investigated. Based on the Pd/Ni proportions coated, the samples were denoted as Pd40Ni60, Pd63.4Ni36.6, and Pd78Ni22 coatings. Pd40Ni60 exhibits a smooth, dense surface free of defects, whereas Pd63.4Ni36.6 and Pd78Ni22 show a coarse-grained structure, increased surface roughness, and pore formation. Notwithstanding, the three samples scanned show excellent uniformity and continuity. The measured thicknesses of Pd40Ni60, Pd63.4Ni36.6 and Pd78Ni22 are 2.01, 2.72, and 2.45 \(\upmu\) μ m, respectively, indicating nearly identical thicknesses. The coatings revealed a face-centered cubic structure, with diffraction peaks shifting to lower angles. This shift indicates that Ni is substituted by Pd in the lattice, leading to increase in lattice constant. Moreover, the presence of Pd0, Pd2+, Ni0, and Ni2+ species demonstrates significant differences in surface and subsurface composition. Among the coatings, the Pd63.4Ni36.6 coating exhibited a uniform and dense grain structure and the best overall corrosion resistance, characterized by having the most positive open-circuit potential, the largest capacitive response, and the highest charge-transfer resistance. Accordingly, we established a clear correlation among the structure, composition, and corrosion resistance of Pd-rich Pd-Ni coating, providing new insight into the design of corrosion-resistant Pd-based coatings.