<p>To prolonging the service life of the 904L mixing paddle during the phosphoric acid mixing procedure, a series of [Cr-(FeCoNi)<sub>4</sub>]Cr<sub>2.6−<i>x</i></sub>Al<sub><i>x</i></sub>Mo<sub>0.4</sub> (<i>x</i> = 1, 1.25, 1.5, 1.75, 2&#xa0;at.%) high entropy alloys (HEAs) were successfully synthesized on the surface of 904L-stainless steel via laser cladding using the cluster–plus–glue–atom framework. The obtained HEA coatings exhibited a single face-centered cubic (FCC) structure, and its microstructure is a typical dendritic structure. With increasing Al content, the microhardness, as well as corrosion, wear and strong acid erosion resistances of the developed coatings, initially increased and then followed a decreasing trend. When <i>x</i> = 1.5, the peak value of microhardness is obtained as 257.2&#xa0;HV<sub>0.2</sub>. The wear rate was found to be the lowest, with a value of about 0.93&#xa0;mm<sup>3</sup> N<sup>−1</sup>&#xa0;m<sup>−1</sup>, nearly one-ninth in comparison to that of the substrate material. The self-corrosion current density was approximately two-thirds compared to that of the substrate. The erosion rate is also the lowest, reaching 0.05&#xa0;mm<sup>3</sup>&#xa0;h<sup>−1</sup>, which was lower in comparison to that found for the substrate (0.06&#xa0;mm<sup>3</sup>&#xa0;h<sup>−1</sup>), and shows excellent strong acid erosion resistance.</p> Graphical Abstract <p></p>

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Impact of Al on Strong Acid Erosion Resistance of [Cr-(FeCoNi)4]Cr2.6Mo0.4 High Entropy Alloy via Laser Cladding

  • Jing Chen,
  • Kailu Ding,
  • Tianhai Liao,
  • Guodong Ding,
  • Jiangping Cao,
  • Qibin Liu

摘要

To prolonging the service life of the 904L mixing paddle during the phosphoric acid mixing procedure, a series of [Cr-(FeCoNi)4]Cr2.6−xAlxMo0.4 (x = 1, 1.25, 1.5, 1.75, 2 at.%) high entropy alloys (HEAs) were successfully synthesized on the surface of 904L-stainless steel via laser cladding using the cluster–plus–glue–atom framework. The obtained HEA coatings exhibited a single face-centered cubic (FCC) structure, and its microstructure is a typical dendritic structure. With increasing Al content, the microhardness, as well as corrosion, wear and strong acid erosion resistances of the developed coatings, initially increased and then followed a decreasing trend. When x = 1.5, the peak value of microhardness is obtained as 257.2 HV0.2. The wear rate was found to be the lowest, with a value of about 0.93 mm3 N−1 m−1, nearly one-ninth in comparison to that of the substrate material. The self-corrosion current density was approximately two-thirds compared to that of the substrate. The erosion rate is also the lowest, reaching 0.05 mm3 h−1, which was lower in comparison to that found for the substrate (0.06 mm3 h−1), and shows excellent strong acid erosion resistance.

Graphical Abstract