Impact of Al on Strong Acid Erosion Resistance of [Cr-(FeCoNi)4]Cr2.6Mo0.4 High Entropy Alloy via Laser Cladding
摘要
To prolonging the service life of the 904L mixing paddle during the phosphoric acid mixing procedure, a series of [Cr-(FeCoNi)4]Cr2.6−xAlxMo0.4 (x = 1, 1.25, 1.5, 1.75, 2 at.%) high entropy alloys (HEAs) were successfully synthesized on the surface of 904L-stainless steel via laser cladding using the cluster–plus–glue–atom framework. The obtained HEA coatings exhibited a single face-centered cubic (FCC) structure, and its microstructure is a typical dendritic structure. With increasing Al content, the microhardness, as well as corrosion, wear and strong acid erosion resistances of the developed coatings, initially increased and then followed a decreasing trend. When x = 1.5, the peak value of microhardness is obtained as 257.2 HV0.2. The wear rate was found to be the lowest, with a value of about 0.93 mm3 N−1 m−1, nearly one-ninth in comparison to that of the substrate material. The self-corrosion current density was approximately two-thirds compared to that of the substrate. The erosion rate is also the lowest, reaching 0.05 mm3 h−1, which was lower in comparison to that found for the substrate (0.06 mm3 h−1), and shows excellent strong acid erosion resistance.
Graphical Abstract