<p>Magnesium alloys are widely used in aerospace and automotive industries due to their low density and high strength. However, their wear and corrosion resistance is recognized as limitations. This study aimed to overcome these limitations by incorporating Si<sub>3</sub>N<sub>4</sub> nanoparticles into a silicate-based electrolyte for plasma electrolytic oxidation (PEO) treatment on MB8 magnesium alloy. The PEO coatings were thoroughly characterized using X-ray diffractometry, scanning electron microscopy, coating thickness measurement, surface roughness analysis, electrochemical workstation, and friction–wear testing apparatus. These analyses investigated the morphology, porosity, phase composition, thickness, roughness, electrochemical attributes, and friction–wear performance of the coatings. The results reveal the successful incorporation of Si<sub>3</sub>N<sub>4</sub> nanoparticles into the PEO coating, which primarily consists of Mg, MgO, and Mg<sub>2</sub>SiO<sub>4</sub> phases. The introduction of Si<sub>3</sub>N<sub>4</sub> nanoparticles increased the coating’s thickness, porosity, and roughness. The wear resistance of the PEO-Si<sub>3</sub>N<sub>4</sub> coating improved with increasing concentration of Si<sub>3</sub>N<sub>4</sub> nanoparticles, while its corrosion resistance diminished. PEO coatings prepared with a Si<sub>3</sub>N<sub>4</sub> nanoparticles concentration of 4&#xa0;g/L exhibited the highest roughness (1.53&#xa0;μm) and porosity (22%), but the lowest friction and the poorest corrosion resistance performance (3.58 × 10<sup>−5</sup>&#xa0;A&#xa0;cm<sup>−2</sup>). However, the best corrosion resistance (1.27 × 10<sup>−6</sup>&#xa0;A&#xa0;cm<sup>−2</sup>) of the coating was achieved with a Si<sub>3</sub>N<sub>4</sub> nanoparticle concentration of 0&#xa0;g/L. Although the addition of silicon nitride nanoparticles reduces the corrosion resistance, the friction and wear properties of the sample surfaces are improved to meet the needs of engineering applications in various fields.</p>

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Effects of Si3N4 Nanoparticle Doping on the Wear Resistance and Corrosion Resistance of Magnesium Alloy by Plasma Electrolytic Oxidation Coating

  • Bingchun Jiang,
  • Zejun Wen,
  • Xinting Huang,
  • Jie Hou,
  • Liwei Lu,
  • Zhenzhen Li,
  • Bin Xu,
  • Tong Zhang,
  • Minghua Yuan

摘要

Magnesium alloys are widely used in aerospace and automotive industries due to their low density and high strength. However, their wear and corrosion resistance is recognized as limitations. This study aimed to overcome these limitations by incorporating Si3N4 nanoparticles into a silicate-based electrolyte for plasma electrolytic oxidation (PEO) treatment on MB8 magnesium alloy. The PEO coatings were thoroughly characterized using X-ray diffractometry, scanning electron microscopy, coating thickness measurement, surface roughness analysis, electrochemical workstation, and friction–wear testing apparatus. These analyses investigated the morphology, porosity, phase composition, thickness, roughness, electrochemical attributes, and friction–wear performance of the coatings. The results reveal the successful incorporation of Si3N4 nanoparticles into the PEO coating, which primarily consists of Mg, MgO, and Mg2SiO4 phases. The introduction of Si3N4 nanoparticles increased the coating’s thickness, porosity, and roughness. The wear resistance of the PEO-Si3N4 coating improved with increasing concentration of Si3N4 nanoparticles, while its corrosion resistance diminished. PEO coatings prepared with a Si3N4 nanoparticles concentration of 4 g/L exhibited the highest roughness (1.53 μm) and porosity (22%), but the lowest friction and the poorest corrosion resistance performance (3.58 × 10−5 A cm−2). However, the best corrosion resistance (1.27 × 10−6 A cm−2) of the coating was achieved with a Si3N4 nanoparticle concentration of 0 g/L. Although the addition of silicon nitride nanoparticles reduces the corrosion resistance, the friction and wear properties of the sample surfaces are improved to meet the needs of engineering applications in various fields.