<p>As a key material for power conversion equipment, soft magnetic composites require high magnetic permeability and low eddy current losses to adapt to the development of high-frequency and miniaturization of electronic devices. In this work, in order to effectively combine the advantages of organic and inorganic coating agents, FeSiBCr amorphous soft magnetic composites insulated with silicone/Fe<sub>3</sub>O<sub>4</sub> composite coating were fabricated, and the effect of the content of silicone/Fe<sub>3</sub>O<sub>4</sub> on the magnetic properties of the composites was investigated. A simplified finite element model was developed using Maxwell software to investigate the mechanism of insulating coating effects on eddy current losses in the composites. The results show that the density of the soft magnetic composite coated with 5% silicone resin/Fe<sub>3</sub>O<sub>4</sub> increased by 14.9%. Appropriate addition of silicone/Fe<sub>3</sub>O<sub>4</sub> coating agent thus improved the frequency performance of the FeSiBCr soft magnetic composite, demonstrating good high-frequency stability. When the content of silicone/Fe<sub>3</sub>O<sub>4</sub> was 3%, the real part of the permeability of the material was the largest, the eddy current loss factor and hysteresis loss factor were the lowest, and the magnetic loss value was the lowest. Core loss of the 3 wt.% silicone/Fe<sub>3</sub>O<sub>4</sub>-coated sample was 41.53 W/kg (at 0.05&#xa0;T and 140&#xa0;kHz), which was decreased by 19.23% compared to that with 1 wt.% silicone/Fe<sub>3</sub>O<sub>4</sub> coating.</p> Graphical Abstract

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Fabrication of FeSiBCr/Silicone-Fe3O4 Amorphous Soft Magnetic Composites with Low Core Loss

  • Shen Wu,
  • Jinliang Song,
  • Xiaoran Sun,
  • Haoyu Zhu,
  • Jianglei Fan,
  • Xiangkui Zhou

摘要

As a key material for power conversion equipment, soft magnetic composites require high magnetic permeability and low eddy current losses to adapt to the development of high-frequency and miniaturization of electronic devices. In this work, in order to effectively combine the advantages of organic and inorganic coating agents, FeSiBCr amorphous soft magnetic composites insulated with silicone/Fe3O4 composite coating were fabricated, and the effect of the content of silicone/Fe3O4 on the magnetic properties of the composites was investigated. A simplified finite element model was developed using Maxwell software to investigate the mechanism of insulating coating effects on eddy current losses in the composites. The results show that the density of the soft magnetic composite coated with 5% silicone resin/Fe3O4 increased by 14.9%. Appropriate addition of silicone/Fe3O4 coating agent thus improved the frequency performance of the FeSiBCr soft magnetic composite, demonstrating good high-frequency stability. When the content of silicone/Fe3O4 was 3%, the real part of the permeability of the material was the largest, the eddy current loss factor and hysteresis loss factor were the lowest, and the magnetic loss value was the lowest. Core loss of the 3 wt.% silicone/Fe3O4-coated sample was 41.53 W/kg (at 0.05 T and 140 kHz), which was decreased by 19.23% compared to that with 1 wt.% silicone/Fe3O4 coating.

Graphical Abstract