Thermophysical Properties of Molten Slag in the HIsmelt Process for Smelting Red Mud: The Influence of Alkali Metal Oxides
摘要
This study investigated the effects of K2O content and Na2O substitution for K2O on the viscosity, free running temperature, and structure of high-alumina CaO–SiO2–MgO–Al2O3–FeO–TiO2 slag system generated from red mud smelting in the HIsmelt process. Spectroscopic analysis revealed that as the K2O content increased from 0 to 4 wt pct, the preferential charge compensation of K+ for Al3+ led an increase in bridging oxygen content. Concurrently, the relative proportions of highly polymerized Q4(Al), Q2(Si), and Q3(Si) units in the tetrahedral structure increased, thereby enhancing the slag’s degree of polymerization and resulting in higher viscosity. However, the weak charge compensation capability of Na2O facilitated the formation of simpler structural units such as Q2(Al), Q0(Si), and Q1(Si). As a result, the slag viscosity progressively decreased with the substitution of Na2O for K2O. However, it was noteworthy that the slag containing 4 wt pct Na2O still exhibited higher viscosity than the reference slag due to its relatively higher degree of polymerization. Additionally, the low melting point characteristics of alkali metal oxides contributed to a continuous decrease in the free running temperature of the slag.