Effect of B2O3 on Phase Composition, Microstructure, and Physicochemical Properties of Nickel Slag in Flash Furnace
摘要
To improve the smelting conditions for nickel metal production in flash furnaces, the composition of the nickel slag system with a fixed Fe/SiO2 of 1, 8.59 wt pct MgO, 1.93 wt pct Al2O3, and 1.61 wt pct CaO was adjusted by adding B2O3 within the range of 0 to 4 wt pct. Molecular dynamics simulations (at smelting temperature of 1400 °C) and experimental characterizations were employed to analyze the influence mechanism of B2O3 on the phase composition, microstructure, and physicochemical properties of the nickel slag, and to determine the suitable addition amount of B2O3. The results showed that B2O3 promoted the formation of pyroxene phase, reduced olivine phase, and generated a small amount of borate phase in the nickel slag. The addition of B2O3 complicated the nickel slag structure, which was attributed to two aspects: on one hand, B promoted the polymerization of the silicate network; on the other hand, the simple tetrahedral and triangular structures of Si and B combined to form SiIV–BIII linkages. When the B2O3 content was 2 wt pct, the melting temperature, electrical conductivity, surface tension, and viscosity of the nickel slag were 1278 °C, 57.53 S·m−1, 0.173 Pa s, and 0.264 N· m−1, respectively. Compared with B2O3-free nickel slag, the melting temperature of the slag with B2O3 addition is reduced by 69 °C. Although its viscosity is slightly increased, it remains far below the critical smelting threshold of 0.5 Pa s. Meanwhile, the electrical conductivity and surface tension of the modified slag fall within the range of practical production requirements, fully satisfying the performance criteria for slag in the existing flash smelting process.