<p>The distribution ratio of nickel (<InlineEquation ID="IEq1"> <EquationSource Format="TEX">\({L}_{Ni}\)</EquationSource> <EquationSource Format="MATHML"><math> <msub> <mi>L</mi> <mrow> <mi mathvariant="italic">Ni</mi> </mrow> </msub> </math></EquationSource> </InlineEquation>) between Cu-1 mass pct Ni alloy and CaO–SiO<sub>2</sub>–Fe<sub>t</sub>O–MgO slag was measured to explore the possibility of refining nickel from molten copper for increased use of copper scrap. Slag-metal equilibrium experiments were carried out at temperatures from 1598 K (1325&#xa0;°C) to 1673 K (1400&#xa0;°C) with an oxygen partial pressure of <InlineEquation ID="IEq2"> <EquationSource Format="TEX">\({p}_{{\text{O}}_{2}}={10}^{-6}\text{atm}\)</EquationSource> <EquationSource Format="MATHML"><math> <mrow> <msub> <mi>p</mi> <msub> <mtext>O</mtext> <mn>2</mn> </msub> </msub> <mo>=</mo> <msup> <mrow> <mn>10</mn> </mrow> <mrow> <mo>-</mo> <mn>6</mn> </mrow> </msup> <mtext>atm</mtext> </mrow> </math></EquationSource> </InlineEquation> over a wide range of slag compositions. At a fixed temperature, <InlineEquation ID="IEq3"> <EquationSource Format="TEX">\({L}_{Ni}\)</EquationSource> <EquationSource Format="MATHML"><math> <msub> <mi>L</mi> <mrow> <mi mathvariant="italic">Ni</mi> </mrow> </msub> </math></EquationSource> </InlineEquation> increased with increasing basicity for the relatively basic regime near the monoxide (Mg, Fe)O-saturated slags, whereas it decreased with increasing slag basicity for the relatively acidic regime near the olivine (Mg, Fe)<sub>2</sub>SiO<sub>4</sub>-saturated slags. Thus, the dissolution mechanism of nickel into the CaO–SiO<sub>2</sub>–Fe<sub>t</sub>O–MgO slag can be described by the following two independent dissolution reactions: <InlineEquation ID="IEq4"> <EquationSource Format="TEX">\(\left[ {Ni} \right] + \frac{1}{2}O_{2} \left( g \right) + \left( {O^{2 - } } \right) = \left( {NiO_{2}^{2 - } } \right)\)</EquationSource> <EquationSource Format="MATHML"><math> <mrow> <mfenced close="]" open="["> <mrow> <mi mathvariant="italic">Ni</mi> </mrow> </mfenced> <mo>+</mo> <mfrac> <mn>1</mn> <mn>2</mn> </mfrac> <msub> <mi>O</mi> <mn>2</mn> </msub> <mfenced close=")" open="("> <mi>g</mi> </mfenced> <mo>+</mo> <mfenced close=")" open="("> <msup> <mi>O</mi> <mrow> <mn>2</mn> <mo>-</mo> </mrow> </msup> </mfenced> <mo>=</mo> <mfenced close=")" open="("> <mrow> <mi>N</mi> <mi>i</mi> <msubsup> <mi>O</mi> <mrow> <mn>2</mn> </mrow> <mrow> <mn>2</mn> <mo>-</mo> </mrow> </msubsup> </mrow> </mfenced> </mrow> </math></EquationSource> </InlineEquation> (at monoxide saturation); <InlineEquation ID="IEq5"> <EquationSource Format="TEX">\(\left[ {Ni} \right] + \frac{1}{2}O_{2} \left( g \right) = \left( {Ni^{2 + } } \right) + \left( {O^{2 - } } \right)\)</EquationSource> <EquationSource Format="MATHML"><math> <mrow> <mfenced close="]" open="["> <mrow> <mi mathvariant="italic">Ni</mi> </mrow> </mfenced> <mo>+</mo> <mfrac> <mn>1</mn> <mn>2</mn> </mfrac> <msub> <mi>O</mi> <mn>2</mn> </msub> <mfenced close=")" open="("> <mi>g</mi> </mfenced> <mo>=</mo> <mfenced close=")" open="("> <mrow> <mi>N</mi> <msup> <mi>i</mi> <mrow> <mn>2</mn> <mo>+</mo> </mrow> </msup> </mrow> </mfenced> <mo>+</mo> <mfenced close=")" open="("> <msup> <mi>O</mi> <mrow> <mn>2</mn> <mo>-</mo> </mrow> </msup> </mfenced> </mrow> </math></EquationSource> </InlineEquation> (at olivine saturation). The distribution ratio of nickel increases with increasing Fe<sub>t</sub>O content. Under constant temperature and oxygen partial pressure, the redox equilibrium of iron in Fe<sub>t</sub>O-containing slag is influenced by the chemical composition of the slag. The activity coefficient of NiO (<InlineEquation ID="IEq6"> <EquationSource Format="TEX">\({\gamma }_{NiO}\)</EquationSource> <EquationSource Format="MATHML"><math> <msub> <mi>γ</mi> <mrow> <mi mathvariant="italic">NiO</mi> </mrow> </msub> </math></EquationSource> </InlineEquation>) in the olivine-saturated slag is higher than those in the monoxide-saturated slag in the observed compositions. Consequently, in terms of copper loss and stability of nickel oxide, monoxide-saturated slag system is recommended as an optimal slag window compared to olivine-saturated slag system.</p>

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Distribution Behavior of Nickel between Liquid Copper and CaO–SiO2–FetO–MgO Slag

  • Su Min Hwang,
  • Joo Hyun Park

摘要

The distribution ratio of nickel ( \({L}_{Ni}\) L Ni ) between Cu-1 mass pct Ni alloy and CaO–SiO2–FetO–MgO slag was measured to explore the possibility of refining nickel from molten copper for increased use of copper scrap. Slag-metal equilibrium experiments were carried out at temperatures from 1598 K (1325 °C) to 1673 K (1400 °C) with an oxygen partial pressure of \({p}_{{\text{O}}_{2}}={10}^{-6}\text{atm}\) p O 2 = 10 - 6 atm over a wide range of slag compositions. At a fixed temperature, \({L}_{Ni}\) L Ni increased with increasing basicity for the relatively basic regime near the monoxide (Mg, Fe)O-saturated slags, whereas it decreased with increasing slag basicity for the relatively acidic regime near the olivine (Mg, Fe)2SiO4-saturated slags. Thus, the dissolution mechanism of nickel into the CaO–SiO2–FetO–MgO slag can be described by the following two independent dissolution reactions: \(\left[ {Ni} \right] + \frac{1}{2}O_{2} \left( g \right) + \left( {O^{2 - } } \right) = \left( {NiO_{2}^{2 - } } \right)\) Ni + 1 2 O 2 g + O 2 - = N i O 2 2 - (at monoxide saturation); \(\left[ {Ni} \right] + \frac{1}{2}O_{2} \left( g \right) = \left( {Ni^{2 + } } \right) + \left( {O^{2 - } } \right)\) Ni + 1 2 O 2 g = N i 2 + + O 2 - (at olivine saturation). The distribution ratio of nickel increases with increasing FetO content. Under constant temperature and oxygen partial pressure, the redox equilibrium of iron in FetO-containing slag is influenced by the chemical composition of the slag. The activity coefficient of NiO ( \({\gamma }_{NiO}\) γ NiO ) in the olivine-saturated slag is higher than those in the monoxide-saturated slag in the observed compositions. Consequently, in terms of copper loss and stability of nickel oxide, monoxide-saturated slag system is recommended as an optimal slag window compared to olivine-saturated slag system.