<p>The phase diagram is essential for optimizing slag compositions for smooth tapping and effective separation of matte and slag in the copper flash smelting process. Increased CaO, MgO, and Al<sub>2</sub>O<sub>3</sub> impurities from the copper concentrates and flux require accurate and reliable phase diagrams to adjust the operating conditions accordingly. A series of pseudo-ternary phase diagrams were experimentally determined in the form of “FeO”−CaO−SiO<sub>2</sub> at the fixed MgO and Al<sub>2</sub>O<sub>3</sub> concentrations under copper flash smelting conditions. The synthetic slags were equilibrated at 1300&#xa0;°C and Po<sub>2</sub> 10<sup>−9</sup> to 10<sup>−7</sup>&#xa0;atm followed by quenching and electron probe microanalysis. Spinel, wüstite, and tridymite were identified to be the primary phases in the composition range of copper flash smelting slags. 1300&#xa0;°C isotherms were constructed as a function of impurity concentration and Po<sub>2</sub>. Fully-liquid slag can be obtained by adjusting oxygen partial pressure and fluxing conditions at a fixed operating temperature using the multi-component phase diagrams. The accurate liquidus and solid solution compositions can also be used for optimization of the thermodynamic database in the future.</p>

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Optimization of Slag Chemistry for Copper Flash Smelting Process by Multi-component Phase Diagrams

  • Sui Xie,
  • Chunfa Liao,
  • Baojun Zhao

摘要

The phase diagram is essential for optimizing slag compositions for smooth tapping and effective separation of matte and slag in the copper flash smelting process. Increased CaO, MgO, and Al2O3 impurities from the copper concentrates and flux require accurate and reliable phase diagrams to adjust the operating conditions accordingly. A series of pseudo-ternary phase diagrams were experimentally determined in the form of “FeO”−CaO−SiO2 at the fixed MgO and Al2O3 concentrations under copper flash smelting conditions. The synthetic slags were equilibrated at 1300 °C and Po2 10−9 to 10−7 atm followed by quenching and electron probe microanalysis. Spinel, wüstite, and tridymite were identified to be the primary phases in the composition range of copper flash smelting slags. 1300 °C isotherms were constructed as a function of impurity concentration and Po2. Fully-liquid slag can be obtained by adjusting oxygen partial pressure and fluxing conditions at a fixed operating temperature using the multi-component phase diagrams. The accurate liquidus and solid solution compositions can also be used for optimization of the thermodynamic database in the future.