Corrosion Resistance and Chemical, Structural, and Morphological Characterization of PEO Coatings on AZ31B Magnesium Alloy
摘要
The research investigates corrosion resistance and the chemical–structural characteristics of coatings produced by plasma electrolytic oxidation (PEO) on AZ31B magnesium alloy. The primary objective was to enhance the corrosion resistance of magnesium alloys, a significant limitation in harsh environments. The PEO process was performed using a trapezoidal voltage waveform (up to 400 V) in an electrolyte containing Na2SiO3 and NaOH, forming coatings composed mainly of MgO and Mg2SiO4. The effects of current density (10 to 20 A/dm2), pulse frequency (50 to 100 Hz), and duration (30 to 60 minutes) on coating properties were analyzed. During the study, coating porosity was also determined to assess surface uniformity. Analyses using electrochemical impedance spectroscopy (EIS), grazing incidence X-ray diffraction (GIXD), and energy-dispersive X-ray spectroscopy (EDS) showed that Mg2SiO4 enhances chemical and mechanical stability, while MgO limits corrosive agent penetration. Coatings formed at 15 A/dm2 and 75 Hz exhibited the highest corrosion resistance, as confirmed by their high total polarization resistance (Rtot). A strong correlation was found between oxygen and silicon content and corrosion resistance. The results emphasize the importance of optimizing PEO parameters to obtain uniform, low-porosity, and highly corrosion-resistant coatings on magnesium alloys.