Composition, Microstructure, and Property Relationships in Thixomolding Mg–Al–Zn Alloys: Role of the Al/Zn Ratios
摘要
Magnesium–Aluminum–Zinc (Mg–Al–Zn) alloys are widely utilized in industry, with AZ91D alloy being a benchmark due to its high strength, corrosion resistance, and castability. However, its use in thixomolding, a semi-solid manufacturing process ideal for precision components, remains constrained by poor ductility and thermal conductivity, which are critical for automotive and electronics applications. In this study, a series of Mg–Al–Zn alloys with fixed total Al + Zn content (10 wt pct) but varying Al/Zn ratios was systematically investigated to establish composition–microstructure–property relationships. The results show that increasing Al promotes higher yield and tensile strength through Mg17Al12 precipitation, but reduces ductility and thermal conductivity. Conversely, Zn additions enhance ductility and thermal conductivity by promoting solute strengthening and reducing intermetallic connectivity. Alloys with intermediate Al/Zn ratios (e.g., AZ64 to AZ37) achieve a balanced performance, with ultimate tensile strength above 294 MPa, elongation exceeding 12 pct, and thermal conductivity in the range of 58 to 73 W/(m·K). These findings provide critical guidance for tailoring Mg alloys optimized for thixomolding, offering pathways toward lightweight structural and thermal management components in automotive and electronics applications.