<p>In order to investigate the effects of oxide particles on the high-temperature resistance and ablation performance of ceramicizable phenolic resin composites, three types of quartz fiber-reinforced ceramicizable phenolic resin composites were prepared using MgO particles or Al<sub>2</sub>O<sub>3</sub> particles as the second-phase oxides and ZrB<sub>2</sub> particles as the high-temperature ceramic filler, through a mold pressing process. The enhancement effects and mechanisms of the added second-phase oxides on the high-temperature resistance and ablation performance of the composites were discussed and analyzed through high-temperature testing, phase characterization, oxyacetylene testing, and microstructure characterization. The results show that ZrB<sub>2</sub> particles oxidize to form ZrO<sub>2</sub> and B<sub>2</sub>O<sub>3</sub> in an oxygen-rich high-temperature environment. The added second-phase oxide particles can react with B<sub>2</sub>O<sub>3</sub> to form corresponding borates, thereby strengthening the matrix. After treatment at 800 °C, the flexural strength of the ZrB<sub>2</sub>-MgO quartz fiber-reinforced phenolic resin composite (QFPR/ZM) increased by 55.3% compared to the ZrB<sub>2</sub> quartz fiber-reinforced phenolic resin composite (QFPR/Z). The oxyacetylene ablation performance of the composites with added oxide particles was significantly influenced by the generated borates. Mg<sub>3</sub>B<sub>2</sub>O<sub>6</sub> has a higher high-temperature viscosity than Al<sub>18</sub>B<sub>4</sub>O<sub>33</sub> at high temperatures, resulting in a lower linear ablation rate for QFPR/ZM compared to the ZrB<sub>2</sub>-Al<sub>2</sub>O<sub>3</sub> quartz fiber-reinforced phenolic resin composite (QFPR/ZA).</p>

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The Effect of Oxide Particle Addition on the High Temperature Properties and Ablation Resistance of Quartz/Ceramicizable Phenolic Resin Composite Materials

  • Rui Zhou,
  • Jie Ding,
  • Tengfei Wu,
  • Xiaodie Lu,
  • Jingyu Chen,
  • Zhiqiang Li

摘要

In order to investigate the effects of oxide particles on the high-temperature resistance and ablation performance of ceramicizable phenolic resin composites, three types of quartz fiber-reinforced ceramicizable phenolic resin composites were prepared using MgO particles or Al2O3 particles as the second-phase oxides and ZrB2 particles as the high-temperature ceramic filler, through a mold pressing process. The enhancement effects and mechanisms of the added second-phase oxides on the high-temperature resistance and ablation performance of the composites were discussed and analyzed through high-temperature testing, phase characterization, oxyacetylene testing, and microstructure characterization. The results show that ZrB2 particles oxidize to form ZrO2 and B2O3 in an oxygen-rich high-temperature environment. The added second-phase oxide particles can react with B2O3 to form corresponding borates, thereby strengthening the matrix. After treatment at 800 °C, the flexural strength of the ZrB2-MgO quartz fiber-reinforced phenolic resin composite (QFPR/ZM) increased by 55.3% compared to the ZrB2 quartz fiber-reinforced phenolic resin composite (QFPR/Z). The oxyacetylene ablation performance of the composites with added oxide particles was significantly influenced by the generated borates. Mg3B2O6 has a higher high-temperature viscosity than Al18B4O33 at high temperatures, resulting in a lower linear ablation rate for QFPR/ZM compared to the ZrB2-Al2O3 quartz fiber-reinforced phenolic resin composite (QFPR/ZA).