<p>This study introduced a low-temperature thermochemical method for the treatment of EMR in the presence of carbide slag (CS) to achieve an economical and efficient harmless effect. The experimental results indicate that, under suitable conditions, the NH<sub>4</sub><sup>+</sup> and Mn<sup>2+</sup> contents in EMR decrease notably with the increasing CS content, accompanied by an increase in pH value. Furthermore, the concentration of NH<sub>4</sub><sup>+</sup> in EMR considerably decreases with the increasing liquid-to-solid ratio, eventually stabilizing. Similarly, the pH value first increases and then decreases, ultimately stabilizing. At a CS content of 12% and a liquid-to-solid ratio of 0.7, the leaching concentrations of NH<sub>4</sub><sup>+</sup> and Mn<sup>2+</sup> in EMR (127.7 mg/kg and 0.15 mg/L, respectively) fall below the standard detection limit (2 mg/L), with the pH measuring 8.26, meeting the conditions outlined in the GB 8978. NH<sub>4</sub><sup>+</sup> is converted to NH<sub>3</sub>, while Mn<sup>2+</sup> is transformed into solid precipitates such as Mn(OH)<sub>2</sub>, Mn<sub>2</sub>O<sub>3</sub>, MnO<sub>2</sub>, Ca<sub>3</sub>Mn<sub>2</sub>O<sub>7</sub>, and Ca<sub>2</sub>MnO<sub>4</sub>. The majority of manganese ions exist in trivalent or tetravalent states and remain stable over time. The cost of using CS as a reagent for treating 1 ton of EMR is merely $1.01. The high OH<sup>−</sup> concentration provided by CS enables the effective removal of NH<sub>4</sub><sup>+</sup> from EMR and the solidification of Mn<sup>2+</sup> during thermal reactions.</p>

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Harmless Impact of Electrolytic Manganese Residue by Low Temperature Thermochemical Method with Carbide Slag

  • Zhihan Xie,
  • Rongjin Liu,
  • Fuhua Lu,
  • Daiyan Jing,
  • Yanrong Zhao,
  • Jianbo Liang,
  • Wanyu Huang,
  • Tingchao Chen

摘要

This study introduced a low-temperature thermochemical method for the treatment of EMR in the presence of carbide slag (CS) to achieve an economical and efficient harmless effect. The experimental results indicate that, under suitable conditions, the NH4+ and Mn2+ contents in EMR decrease notably with the increasing CS content, accompanied by an increase in pH value. Furthermore, the concentration of NH4+ in EMR considerably decreases with the increasing liquid-to-solid ratio, eventually stabilizing. Similarly, the pH value first increases and then decreases, ultimately stabilizing. At a CS content of 12% and a liquid-to-solid ratio of 0.7, the leaching concentrations of NH4+ and Mn2+ in EMR (127.7 mg/kg and 0.15 mg/L, respectively) fall below the standard detection limit (2 mg/L), with the pH measuring 8.26, meeting the conditions outlined in the GB 8978. NH4+ is converted to NH3, while Mn2+ is transformed into solid precipitates such as Mn(OH)2, Mn2O3, MnO2, Ca3Mn2O7, and Ca2MnO4. The majority of manganese ions exist in trivalent or tetravalent states and remain stable over time. The cost of using CS as a reagent for treating 1 ton of EMR is merely $1.01. The high OH concentration provided by CS enables the effective removal of NH4+ from EMR and the solidification of Mn2+ during thermal reactions.