Enhancement of lithium extraction process from oilfield brine by response surface methodology: modelling and optimization
摘要
Oilfield brine represents a growing environmental concern, yet its high lithium content offers a cost-effective and potential recovery resource. This study focuses on lithium extraction from oilfield brines, a resource characterized by high calcium concentration, high salinity, acidic pH, and lack of sulfate ions. Since the evaporation process resulted solely in NaCl deposition, an alternative method was required. A redox-based approach, selected for its eco-friendly properties, was implemented by using anhydrous FePO4 (sorbent) and Na2S2O3 (reducing agent) to lithium sequestration. XRD and XRF results revealed that FePO₄ exhibits a trigonal crystalline structure consisting of 51 wt% Fe2O₃ and 48 wt% P₂O₅. To enhance the trapping, a response surface methodology (RSM) is conducted in order to model and optimize the lithium and sodium retention rates by varying five independent factors. The outcomes of this approach yielded to a validate and predictive model with the optimal conditions (FePO₄, 1.0 g/L; Li⁺/S2O32⁻ ratio, 0.4; temperature, 25 °C; pH, 7.5; time, 18 h) achieved at lithium and sodium retention rates of 35 and 5 mg/g FePO₄, respectively. Post-reaction analyses (XRD, FTIR, and SEM/EDX) of the optimal LixFePO4 product confirmed high lithium selectivity and structural similarity to both FePO₄ and LiFePO₄, demonstrating a sustainable strategy for oilfield brine valorization which involves converting waste into valuable resources through a circular economy. This approach effectively reclaims water, extracts critical minerals, and significantly reduces environmental impact. It successfully balances economic benefits with ecological responsibility.