Collaboratively enhancing the strength and ductility of multicrystalline nickel-based ultrathin strips by manipulating their size effects and dislocation slipping mode
摘要
Aiming at the obvious size effect, extremely weak elongation, and failure of traditional calculation models of microsized materials, polycrystalline (the ratio of the strip thickness t to the grain size d is >4), multicrystalline (4⩽t/d<1) and quasi-single-crystalline (t/d⩽1) materials with different grain sizes were designed using nickel-based ultrathin superalloy strips. In this study, we systematically investigated the strain-hardening behavior, the dislocation slip mechanism, the transformation of geometrically necessary dislocation strengthening. The size-effect threshold on the mechanical properties and deformation mechanism was successfully determined. At an approximate threshold t/d value of 4, the reduction in slip multiplicity and delay in cross slip led to material transform from a traditional polycrystalline to a multicrystalline state. The multicrystalline strip occupied continuously refined slip bands, and had outstanding work-hardening capacity and reduced void growth rate through the accurate manipulation of its intrinsic dimension and size effect. Therefore, it could overcome the trade-off between strength and plasticity, which improved simultaneously. The products of the strength and plasticity were 2.5 and 2.9 times higher than those of fine-grained (t/d=10.7) and coarse-grained (t/d=1) samples, respectively. This study improves the deformation theory and traditional formula model of microscale materials and provides novel guidance for preparing ultrathin strips with perfect strength-plasticity matching.