<p>Hard carbon, characterized by a unique turbostratic graphite domain structure, has become the preferred anode material for sodium-ion batteries due to its excellent reversible capacity at low potentials. However, achieving the directional design of pseudo-graphite structures by regulating the crosslinking density of precursors in hard carbon remains a major challenge in industrialization. In this study, a self-crosslinking polycondensation approach is developed to realize controllable microcrystalline hard carbon by the low-temperature hierarchical carbonization process of phenolic resin components. A three-dimensional crosslinked network composed of methylene and ether bonds was formed, which effectively inhibits the excessive graphitization of carbon domains and then optimizes the interlayer spacing and abundant closed-pore structures. The optimal hard carbon with low crosslinking density (HC-L) exhibits a high reversible specific capacity of 348.4 mAh g<sup>−1</sup> at 0.05 A g<sup>−1</sup> with a significantly improved rate performance (197.3 mAh g<sup>−1</sup> at 2.0 A g<sup>−1</sup>), which is attributed to the unique crosslinked structure enabling HC-L with excellent sodium storage performance at low potentials. This study proposes a molecular-level regulation strategy to design the resin-derived hard carbon through controlling the crosslinking density, providing novel insights for the industrial development of state-of-the-art hard carbon materials.</p>

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Tailoring the microstructure of hard carbon via self-crosslinking engineering for enhanced sodium storage

  • Linwei Li,
  • Xinyu Liu,
  • Yanyan Zhang,
  • Haifeng Ke,
  • Zhenming Jiang,
  • Junli Long,
  • Jianguo Fan,
  • Honglin Yuan,
  • Ting Zhong,
  • Shuyu Zhou,
  • Wenhong Zou,
  • Yuxin Tang

摘要

Hard carbon, characterized by a unique turbostratic graphite domain structure, has become the preferred anode material for sodium-ion batteries due to its excellent reversible capacity at low potentials. However, achieving the directional design of pseudo-graphite structures by regulating the crosslinking density of precursors in hard carbon remains a major challenge in industrialization. In this study, a self-crosslinking polycondensation approach is developed to realize controllable microcrystalline hard carbon by the low-temperature hierarchical carbonization process of phenolic resin components. A three-dimensional crosslinked network composed of methylene and ether bonds was formed, which effectively inhibits the excessive graphitization of carbon domains and then optimizes the interlayer spacing and abundant closed-pore structures. The optimal hard carbon with low crosslinking density (HC-L) exhibits a high reversible specific capacity of 348.4 mAh g−1 at 0.05 A g−1 with a significantly improved rate performance (197.3 mAh g−1 at 2.0 A g−1), which is attributed to the unique crosslinked structure enabling HC-L with excellent sodium storage performance at low potentials. This study proposes a molecular-level regulation strategy to design the resin-derived hard carbon through controlling the crosslinking density, providing novel insights for the industrial development of state-of-the-art hard carbon materials.