Broadening the coating applications of sustainable materials by reinforcing epoxidized corn oil with single-walled carbon nanotubes

In the global context of environmental awareness, the present research proposes a sustainable alternative to the widely used petroleum-based epoxy coatings. Epoxidized corn oil (ECO) was tested as potential matrix for advanced nanocomposite coating materials reinforced with 0.25 to 1 wt.% single-walled carbon nanotubes (SW) with carboxyl and amide functionalities. The elemental composition of the epoxy networks was monitored by XPS, showing the increase of O/C ratio to 0.387 when carboxyl-functionalized SW are added. To achieve sustainable composite materials, citric acid was used as curing agent, as a substitute for conventional counterparts. The influence of both surface functional groups and concentration of SW was evaluated through structural and thermo-mechanical analysis. The progressive increase of the DSC enthalpy for SW formulated systems indicates a possible pattern for specific interactions within the bio-based epoxy translated by adjusted activation energy. For 1% neat SW addition, the Ea values decreased to 46 kJ/mol in comparison with 53 kJ/mol calculated for neat epoxy. Furthermore, the -COOH groups from SW nanostructures exerted a strong influence over the mechanical performance of bio-epoxy networks, improving the crosslinking density with ~ 60% and twofold the storage modulus value. Accordingly, by gradual addition of SW-COOH filler within the ECO-based formulations, a very consistent behaviour in seawater was noted, with a 28% decreased value for the absorption degree.