<p>MoS<sub>2</sub> nanosheets as a quintessential layered solid lubricant has been demonstrated ultra-low friction in a dry environment due to the weak van der Waals forces arising from interlayer sliding. Nonetheless, MoS<sub>2</sub> nanosheets as lubricant additives are susceptible to agglomeration and complicating the attainment of ultra-low friction under air conditions. Herein, the modification and refining of MoS<sub>2</sub>/CuS nanocomposites were achieved by a one-step liquid-phase laser irradiation technique in atmospheric conditions, which can result in an aqueous-based composite lubricant with excellent dispersion in water. Ball-on-disk rotational friction tests demonstrated that the optimized MoS<sub>2</sub>/CuS composite aqueous lubricant exhibited excellent anti-wear and friction-reducing characteristics, achieving an ultra-low friction coefficient (COF) of ~ 0.06 and a wear scar diameter (WSD) reduction of 49.5% compared to pure deionized water. Such ultrafine nanocomposites can efficiently penetrate the tribological contact zone, thereby preventing direct contact between sliding interfaces. More importantly, the layered structures of both MoS<sub>2</sub> and CuS components facilitate interlayer sliding under shear stress, collectively mitigating the friction and wear. This study could resolve the challenges associated with the dispersion and aggregation of flaky MoS<sub>2</sub> in lubricants, while also tackling the limitations of low load-carrying capacity and inadequate lubrication performance encountered by aqueous lubricants in practical applications.</p> Graphical Abstract

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Laser-Assisted Fabrication of Ultrafine Wrinkled MoS2/CuS Nanocomposites Enabling Ultra-low Friction in Aqueous Lubricants

  • Ruiheng Liu,
  • Ting Luo,
  • Wei Li,
  • Changxu Zhu,
  • Yaru Kong,
  • Letao Wang,
  • Guangchun Xiao,
  • Zhaoqiang Chen,
  • Chonghai Xu

摘要

MoS2 nanosheets as a quintessential layered solid lubricant has been demonstrated ultra-low friction in a dry environment due to the weak van der Waals forces arising from interlayer sliding. Nonetheless, MoS2 nanosheets as lubricant additives are susceptible to agglomeration and complicating the attainment of ultra-low friction under air conditions. Herein, the modification and refining of MoS2/CuS nanocomposites were achieved by a one-step liquid-phase laser irradiation technique in atmospheric conditions, which can result in an aqueous-based composite lubricant with excellent dispersion in water. Ball-on-disk rotational friction tests demonstrated that the optimized MoS2/CuS composite aqueous lubricant exhibited excellent anti-wear and friction-reducing characteristics, achieving an ultra-low friction coefficient (COF) of ~ 0.06 and a wear scar diameter (WSD) reduction of 49.5% compared to pure deionized water. Such ultrafine nanocomposites can efficiently penetrate the tribological contact zone, thereby preventing direct contact between sliding interfaces. More importantly, the layered structures of both MoS2 and CuS components facilitate interlayer sliding under shear stress, collectively mitigating the friction and wear. This study could resolve the challenges associated with the dispersion and aggregation of flaky MoS2 in lubricants, while also tackling the limitations of low load-carrying capacity and inadequate lubrication performance encountered by aqueous lubricants in practical applications.

Graphical Abstract