<p>The ever-increasing accumulation of spent lithium-ion batteries and nitrate-contaminated wastewater poses serious environmental challenges. Herein, we report a waste-to-value strategy that directly uses the acid leaching solution of spent LiCoO<sub>2</sub> battery cathodes as a precursor to electrodeposit Co(OH)<sub>2</sub>-based electrodes for electrochemical nitrate reduction to ammonia. The effects of coexisting cations (Li<sup>+</sup>, Al<sup>3+</sup>, and Cu<sup>2+</sup>) are systematically investigated. An optimal Li<sup>+</sup> molar ratio of 50%, corresponding to the native Li<sup>+</sup>/Co<sup>2+</sup> ratio in the leachate, yields a faradaic efficiency of 86% and an ammonia yield rate of 0.27&#xa0;mmol&#xa0;cm<sup>−2</sup>&#xa0;h<sup>−1</sup>. Compared with Na<sup>+</sup> and K<sup>+</sup>, Li<sup>+</sup> imparts superior activity due to specific structural modulation rather than solution conductivity. Trace Al<sup>3+</sup> (~ 1%) induces severe agglomeration of the three-dimensional nanosheet-assembled spheres, lowering the yield rate, while a small amount of Cu<sup>2+</sup> (~ 5%) promotes uniform dispersion, boosting the FE to 94% and the rate to 0.32&#xa0;mmol&#xa0;cm<sup>−2</sup>&#xa0;h<sup>−1</sup>. When both impurities coexist at their actual levels (~ 1% Al<sup>3+</sup> and ~ 3% Cu<sup>2+</sup>), the detrimental effect of Al<sup>3+</sup> is counteracted by Cu<sup>2+</sup>, leading to a well-dispersed morphology. The electrode prepared directly from the authentic leachate achieves an outstanding FE of 96%, 100% ammonia selectivity, and a rate of 0.30&#xa0;mmol&#xa0;cm<sup>−2</sup>&#xa0;h<sup>−1</sup>. This work provides a sustainable and cost-effective route for upcycling spent batteries into high-performance electrocatalysts for environmental nitrate remediation and ammonia synthesis.</p> Graphical Abstract <p></p>

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Upcycling spent LiCoO2 battery leachate into Co(OH)2 electrocatalysts for nitrate-to-ammonia conversion

  • Jingyun Liu,
  • Yushan Chen,
  • Jianxing Liang,
  • Kan Li,
  • Jinping Jia

摘要

The ever-increasing accumulation of spent lithium-ion batteries and nitrate-contaminated wastewater poses serious environmental challenges. Herein, we report a waste-to-value strategy that directly uses the acid leaching solution of spent LiCoO2 battery cathodes as a precursor to electrodeposit Co(OH)2-based electrodes for electrochemical nitrate reduction to ammonia. The effects of coexisting cations (Li+, Al3+, and Cu2+) are systematically investigated. An optimal Li+ molar ratio of 50%, corresponding to the native Li+/Co2+ ratio in the leachate, yields a faradaic efficiency of 86% and an ammonia yield rate of 0.27 mmol cm−2 h−1. Compared with Na+ and K+, Li+ imparts superior activity due to specific structural modulation rather than solution conductivity. Trace Al3+ (~ 1%) induces severe agglomeration of the three-dimensional nanosheet-assembled spheres, lowering the yield rate, while a small amount of Cu2+ (~ 5%) promotes uniform dispersion, boosting the FE to 94% and the rate to 0.32 mmol cm−2 h−1. When both impurities coexist at their actual levels (~ 1% Al3+ and ~ 3% Cu2+), the detrimental effect of Al3+ is counteracted by Cu2+, leading to a well-dispersed morphology. The electrode prepared directly from the authentic leachate achieves an outstanding FE of 96%, 100% ammonia selectivity, and a rate of 0.30 mmol cm−2 h−1. This work provides a sustainable and cost-effective route for upcycling spent batteries into high-performance electrocatalysts for environmental nitrate remediation and ammonia synthesis.

Graphical Abstract