<p>The catalytic cracking of high-boiling chlorosilanes, such as Si<sub>2</sub>Cl<sub>6</sub>—common by-products in polysilicon production—into lower-boiling-point chlorosilanes is essential for their reuse. However, conventional liquid-phase amine catalysts suffer from limited durability and low economic viability due to deactivation caused by metal impurities such as Al<sup>3+</sup> and Ti<sup>4+</sup>. In this work, a novel solid-state guanidine-grafted Merrifield resin (G-M-resin) catalyst&#xa0;was successfully synthesized via nucleophilic substitution. Significantly, the newly developed G-M-resin catalyst exhibits excellent durability, high efficiency<i>,</i> and recyclability in the catalytic cracking of Si<sub>2</sub>Cl<sub>6</sub>. After five reaction cycles, the G-M-resin catalyst maintains high catalytic efficiency, with only a 9% loss in the presence of Al<sup>3+</sup> and a 23.6% loss with both Al<sup>3+</sup> and Ti<sup>4+</sup>. In contrast, a conventional organic amine catalyst suffered a 40.8% loss of activity under Al<sup>3+</sup> and was completely deactivated when both metal ions were present. The superior stability of the G-M-resin catalyst originates from the low binding energy between the grafted guanidine groups and the interfering metal ions (Ti<sup>4+</sup> and Al<sup>3+</sup>), thereby effectively preserving the active sites from deactivation.&#xa0;Furthermore, the solid-state design of the G-M-resin catalyst facilitates its regeneration, allowing for full recovery of initial performance after reactivation. This addresses a key limitation associated with conventional liquid amine catalysts. This work presents a durable and regenerable solid catalyst for converting high-boiling chlorosilanes, offering a promising strategy for maintaining catalytic activity in challenging environments.</p>

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Durable and renewable guanidine-grafted resin for heterogeneously catalytic cracking of chlorosilanes

  • Si Tian,
  • Zhen Su,
  • Yuansheng Ge,
  • Zhiwei Su,
  • Feng Shen,
  • Gui Tong,
  • Xiaoyang Liang,
  • Zhenjie Jiang,
  • Lixin Zhang,
  • Qingqing Guan

摘要

The catalytic cracking of high-boiling chlorosilanes, such as Si2Cl6—common by-products in polysilicon production—into lower-boiling-point chlorosilanes is essential for their reuse. However, conventional liquid-phase amine catalysts suffer from limited durability and low economic viability due to deactivation caused by metal impurities such as Al3+ and Ti4+. In this work, a novel solid-state guanidine-grafted Merrifield resin (G-M-resin) catalyst was successfully synthesized via nucleophilic substitution. Significantly, the newly developed G-M-resin catalyst exhibits excellent durability, high efficiency, and recyclability in the catalytic cracking of Si2Cl6. After five reaction cycles, the G-M-resin catalyst maintains high catalytic efficiency, with only a 9% loss in the presence of Al3+ and a 23.6% loss with both Al3+ and Ti4+. In contrast, a conventional organic amine catalyst suffered a 40.8% loss of activity under Al3+ and was completely deactivated when both metal ions were present. The superior stability of the G-M-resin catalyst originates from the low binding energy between the grafted guanidine groups and the interfering metal ions (Ti4+ and Al3+), thereby effectively preserving the active sites from deactivation. Furthermore, the solid-state design of the G-M-resin catalyst facilitates its regeneration, allowing for full recovery of initial performance after reactivation. This addresses a key limitation associated with conventional liquid amine catalysts. This work presents a durable and regenerable solid catalyst for converting high-boiling chlorosilanes, offering a promising strategy for maintaining catalytic activity in challenging environments.