Effect of the humidity during spin-coating on the microstructure and porosity of sol–gel-derived zirconia thin films
摘要
We prepared ZrO₂ thin films by spin-coating from Zr(OC3H7n)4 and ZrOCl2·8H2O solutions, and investigated the influence of relative humidity (R.H.) during spin-coating on their microstructure and porosity. The Zr(OC3H7n)4 solutions contained either a peptizing agent (HNO3) or a chelating agent (CH3COCH2COCH3, acac), while the ZrOCl2 solutions with or without acac were used. Spin-coating was performed on Si(100) substrates under various R.H. conditions, and the resulting precursor films were heated up to 500 °C at a rate of 5 °C/min. Field-emission scanning electron microscopic observation was made, and ellipsometry was employed to obtain refractive indices, from which porosities were calculated. The ZrO2 films from Zr(OC3H7n)4 solution with HNO3 exhibited relatively dense microstructures and porosities as low as ~25% when deposited at R.H. as low as 20%, while they developed nanoscale crevices and had increased porosities up to ~47% when deposited at R.H. above 50%. When Zr(OC3H7n)4 solution contained acac, on the other hand, the films maintained dense microstructures and porosities as low as 20% even when deposited at R.H. as high as 70%. In contrast, the films from ZrOCl2 solutions consistently showed dense microstructures and porosities as low as 13%, regardless of R.H. during deposition or acac addition. These results suggest that, to obtain dense ZrO2 films with low porosity, one should either use zirconium salts as precursors or incorporate chelating agents in zirconium alkoxide solutions, both of which may effectively suppress the hydrolysis by ambient water vapor.