<p>SiO<sub>2</sub> aerogel has broad application prospects in thermal insulation fields such as aerospace, industrial energy conservation, and building energy saving. However, the high preparation cost and poor high-temperature stability limit its large-scale industrial production and application. Herein, CaSO<sub>4</sub>-modified SiO<sub>2</sub> aerogel (SC) with low cost and high thermal stability was synthesized from water glass and CaSO<sub>4</sub> via the sol-gel and supercritical drying route. The effect of CaSO<sub>4</sub> doping amount on the morphology, pore structure and physical properties of SC was investigated. Results show that the effective doping of CaSO<sub>4</sub> can significantly improve the heat resistance ability of SC at the temperature of 800–1000 ℃. After heated at 800 ℃ for 2&#xa0;h, the weight loss of the modified aerogels was less than 7%, and the volume shrinkage rate was as low as 4%. The specific surface area of SCs (≥ 166 m<sup>2</sup>/g) after calcined at 1000 ℃ for 2&#xa0;h were higher than that of the unmodified aerogels (119 m<sup>2</sup>/g). Mechanism analysis shows that not only Ca<sup>2+</sup> can replace the active group Si-OH on the surface of the gel, reducing the intrinsic surface energy and sintering driving force of the gel particles and but also the Ca<sub>2</sub>SiO<sub>4</sub> second phase is generated during the heating process, which hinders the contact growth of the particles and further improves the temperature resistance of the aerogel. These findings propose feasible ideas and methods for the application of SiO<sub>2</sub> aerogel materials in high-temperature thermal insulation.</p>

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High thermal insulation and thermal stability of silica aerogels via Ca2+ secondary phase doping

  • Chunman Li,
  • Tong Liu,
  • Weichun Chang,
  • Wei Sun,
  • Dong Su,
  • Xiaolei Li

摘要

SiO2 aerogel has broad application prospects in thermal insulation fields such as aerospace, industrial energy conservation, and building energy saving. However, the high preparation cost and poor high-temperature stability limit its large-scale industrial production and application. Herein, CaSO4-modified SiO2 aerogel (SC) with low cost and high thermal stability was synthesized from water glass and CaSO4 via the sol-gel and supercritical drying route. The effect of CaSO4 doping amount on the morphology, pore structure and physical properties of SC was investigated. Results show that the effective doping of CaSO4 can significantly improve the heat resistance ability of SC at the temperature of 800–1000 ℃. After heated at 800 ℃ for 2 h, the weight loss of the modified aerogels was less than 7%, and the volume shrinkage rate was as low as 4%. The specific surface area of SCs (≥ 166 m2/g) after calcined at 1000 ℃ for 2 h were higher than that of the unmodified aerogels (119 m2/g). Mechanism analysis shows that not only Ca2+ can replace the active group Si-OH on the surface of the gel, reducing the intrinsic surface energy and sintering driving force of the gel particles and but also the Ca2SiO4 second phase is generated during the heating process, which hinders the contact growth of the particles and further improves the temperature resistance of the aerogel. These findings propose feasible ideas and methods for the application of SiO2 aerogel materials in high-temperature thermal insulation.