<p>The microstructure of electronic solder joints is created by solidification in an undercooled melt. Here, we apply the framework of solidification microstructure selection maps (SMSMs) to Sn-Ag solder balls with compositions from 0.5 to 5.0 wt.% Ag and bulk undercoolings in the range 10–70 K. The effects of Ag and melt undercooling on the transition from single-grain to cyclic-twinned microstructures and the extent of interlacing are revealed. Controlled by the Ag content and the competitive nucleation between the β-Sn and Ag<sub>3</sub>Sn phases, a competition between tin dendrite and eutectic growth is observed that decides the microstructure of solder balls. The solidification microstructure selection map, modified to account for whether Ag<sub>3</sub>Sn or β-Sn nucleate first in competitive nucleation, is in reasonable agreement with coupled zone theory. The map provides a guide for tailoring desired solder microstructures for mechanical performance through controlling the nucleation undercooling of β-Sn and Ag<sub>3</sub>Sn during solidification.</p>

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Effects of Ag and melt undercooling on the microstructure of Sn–Ag solder balls

  • Sihan Sun,
  • Ao Li,
  • Chao Cheng,
  • Christopher M. Gourlay

摘要

The microstructure of electronic solder joints is created by solidification in an undercooled melt. Here, we apply the framework of solidification microstructure selection maps (SMSMs) to Sn-Ag solder balls with compositions from 0.5 to 5.0 wt.% Ag and bulk undercoolings in the range 10–70 K. The effects of Ag and melt undercooling on the transition from single-grain to cyclic-twinned microstructures and the extent of interlacing are revealed. Controlled by the Ag content and the competitive nucleation between the β-Sn and Ag3Sn phases, a competition between tin dendrite and eutectic growth is observed that decides the microstructure of solder balls. The solidification microstructure selection map, modified to account for whether Ag3Sn or β-Sn nucleate first in competitive nucleation, is in reasonable agreement with coupled zone theory. The map provides a guide for tailoring desired solder microstructures for mechanical performance through controlling the nucleation undercooling of β-Sn and Ag3Sn during solidification.